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3. Remove the nut and disconnect the red battery
positive cable (1).
NOTE: Relay #4 shown, all others similar.
4. Remove the control wire nuts (1) and disconnect
the control wires (2) from each relay.
Page 4690 of 5267
INSTALLATION
NOTE: Relay #4 shown, all others similar.
1. Install the control wires (2) to all the relays and
install the nuts (1).
2. Tighten the nuts to 3 Nꞏm (25 in. lbs.).
3. Install the red battery positive cable (1) and install
the switch wire.
4. Install the nut and tighten to 10 Nꞏm (85 in. lbs.).
Page 4691 of 5267
5. Install the relay pack cover (1) and install the three
screws (2).
6. Install the winch assembly (2). (Refer to 23 -
BODY/WINCH - INSTALLATION)
7. Connect the battery negative cable (3) and verify
winch operation.
Page 4692 of 5267
WIRE ROPE
REMOVAL
1. Move the clutch lever (2) to “Free Spool” and dis-
engage the wire rope. Pull out a portion to give it
some slack.
2. Remove the clip (2), pin (1) and remove the hook
(5) from the wire rope (4).
3. Pull the wire rope out and unwind the winch drum
(1).
4. Remove the bolt (2) and remove the rope (3).
Page 4693 of 5267

INSTALLATION
WARNING: Always keep hands and clothing clear
of the wire rope, hook and fairlead opening during
operation and when spooling. Failure to follow
these instructions may result in personal injury or
death.
CAUTION: Wire rope must spool on the winch
drum in the direction indicated.
1. Feed the new wire rope end (3) through the guide
rollers.
2. Attach the flat side of the wire rope end (3) to the
winch drum (1), apply red thread locker to the
threads and install the bolt (2).
3. Wrap the wire rope around the spool approximately
one time, in the direction indicated on the spool.
4. Tighten the bolt to 3 Nꞏm (25 in. lbs.).
5. Arrange the wire rope so it will not kink or tangle
when spooled.
6. Lock the winch drum by rotating the clutch lever (2)
on the winch to “Engage.”
NOTE: Always make sure the clutch is engaged or
disengaged fully.
7. Connect the remote control to the socket.
8. Install the hook (5), the pin (1) and clip (2) to the
end of the wire rope (4).
9. Keep the rope under light tension and spool the
rope back onto the winch drum in even layers.
10. Stop frequently to tighten and straighten the lay-
ers as necessary.
11. Repeat this process until the winch hook (5) is the
same distance from the winch as the full length of
theremotecontrol.
12. Using the hook strap, walk the wire rope towards
the guide rollers, carefully spooling in the remain-
ing wire rope by pulsing the remote control switch.
NOTE: If you do not have the hook strap, use a
length of cord or similar when handling the hook during servicing of the winch.
13. Store the winch hook on the most outboard loop of the tow hook and remove the slack from the wire rope.
Page 4694 of 5267
WIRE ROPE GUIDE ROLLERS
REMOVAL
1. Move the clutch lever (2) to “Free Spool” and dis-
engage the wire rope. Pull out a portion to give it
some slack.
2. Remove the clips (1).
3. Remove the roller axle rods (3) and remove the
rollers (4) from the support bracket (2).
4. Separate the bushings (1) from the rollers (2) and
replace if necessary.
Page 4695 of 5267
5. Remove the clips (3).
6. Remove the roller axle rods (2) and remove the
rollers (4) from the support bracket (1).
7. Separate the bushings (2) from the rollers (1) and
replace if necessary.
Page 4696 of 5267
INSTALLATION
1. Install the roller bushings (2) onto the rollers (1).
2. Install the rollers (4) and install the axle rods (2).
3. Install the clips (3).