2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2145 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8.3L ENGINE
1. Raise and support vehicle.
2. Saturate the bolts and nuts with heat valve lubri-
cant. Allow 5 minutes for penetration.
3. Disconnect oxygen sensor electrical connectors.
4. Remove LH e

Page 2146 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 5.7L ENGINE
1. Install catalytic converter to exhaust clamp (4) on
catalytic converter (3) and position into exhaust
pipe (5).
2. Make sure the alignment tang on catalytic con-
verter (3) is fully sea

5.7L ENGINE
1. Install catalytic converter to exhaust clamp (4) on
catalytic converter (3) and position into exhaust
pipe (5).
2. Make sure the alignment tang on catalytic con-
verter (3) is fully seated in the notch on the
exhaust pipe (5).
3. Install catalytic converter to exhaust manifold bolts
(2) and nuts (1).
4. Tighten catalytic converter to exhaust manifold
bolts(2)to31Nꞏm(23ft.lbs.).
5. Tighten catalytic converter to exhaust pipe clamp
nuts (4) to 52 Nꞏm (40 ft. lbs.) torque.
6. Check the exhaust system for contact with the
body panels. A minimum of 25 mm (1.0 in.) is
required between the exhaust system components
and body/frame parts. Make the necessary adjust-
ments, if needed.
7. Lower the vehicle.
8. Start the engine and inspect for exhaust leaks.
Repair exhaust leaks as necessary.
5.9L ENGINE DIESEL
NOTE: The catalytic converter to Front exhaust
pipe clamp is not reusable. Always use a new
clamp when reinstalling the catalytic converter.
NOTE: The Front exhaust pipe to Elbow clamp is
not reusable. Always use a new clamp when rein-
stalling the Front exhaust pipe.
1. Position the catalytic converter (4) onto the front
exhaust pipe (2) until the alignment tab is seated
into the alignment slot of the catalytic converter (4).
2. Install catalytic converter (4) into the exhaust pipe
(6) until the alignment tab is seated into the align-
ment slot of exhaust pipe (6).
3. Position front exhaust pipe (2) onto turbocharger
and install new clamp (1). Tighten the nuts to 11
Nꞏm (100 in. lbs.) torque.
4. Install the exhaust clamp (5) at the exhaust pipe
(6) and catalytic converter (4) connection. Tighten
the clamp nuts to 54 Nꞏm (40 ft. lbs.) torque.
5. Check the exhaust system for contact with the
body panels. A minimum of 25 mm (1.0 in.) is required between the exhaust system components and body/frame
parts. Make the necessary adjustments, if needed.
6. Lower the vehicle.
7. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.

Page 2147 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8.3L ENGINE
1. Make sure catalytic converters (3, 6) and mufflers
(5) are free of burrs.
2. Insert RH catalytic converter (3) into muffler (5).
3. Make sure the alignment tang on the catalytic con-
ve

Page 2148 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual PIPE EXHAUST
REMOVAL
3.7L/4.7L/5.7L ENGINE
1. Raise and support the vehicle.
2. Saturate the bolts and nuts with heat valve lubricant. Allow 5 minutes for penetration.
3. Remove exhaust pipe to manifo

Page 2149 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSPECTION
Discard rusted clamps, broken or worn supports and attaching parts. Replace a component with original equipment
parts, or equivalent. This will assure proper alignment with other parts in t

Page 2150 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8.3L ENGINE
1. Make sure exhaust pipe is free of any burrs.
2. Insert exhaust pipes into muffler.
3. Make sure alignment tang on exhaust pipes seat
into alignment slot on muffler.
4. Install exhaust p

Page 2151 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual HEAT SHIELDS
DESCRIPTION
There are two types of heat shields used. One is stamped steel the other is molded foil sheets. The shields attach
to the vehicle around the exhaust system to prevent heat fro

Page 2152 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Slide the shield out around the exhaust system.
INSTALLATION
1. Position the exhaust heat shield to the floor pan,
crossmember or bracket and install the nuts or
bolts.

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