2006 DODGE RAM SRT-10 Service Repair Manual

key battery MPG lane assist wiring wipers start stop button

Page 4017 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Lubricate solenoid case connector (1) O-rings and
shaft of manual lever with light coat of petroleum
jelly.
8. Attach solenoid case connector to 3-4 accumulator
with shoulder-type screw. Connector

7. Lubricate solenoid case connector (1) O-rings and
shaft of manual lever with light coat of petroleum
jelly.
8. Attach solenoid case connector to 3-4 accumulator
with shoulder-type screw. Connector has small
locating tang that fits indimple at top of accumula-
tor housing (2). Seat tang in dimple before tighten-
ing connector screw.
9. Install solenoid assembly and gasket. Tighten sole-
noid attaching screws to 8 Nꞏm (72 in. lbs.) torque.
10. Verify that solenoid wire harness is properly
routed. Solenoid harness must be clear of manual
lever and park rod and not be pinched between
accumulator housing and cover.
11. Position line pressure adjusting screw in adjusting
screw bracket.
12. Install switch valve spring on tang at end of
adjusting screw bracket.
13. Position adjusting screw bracket on valve body.
Align valve springs and press bracket into place.
Install short, upper bracket screws first and long
bottom screw last. Verify that valve springs and
bracket are properly aligned. Then tighten all
three bracket screws to 4 Nꞏm (35 in. lbs.) torque.
14. Perform Line Pressure and Throttle Pressure
adjustments. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC/VALVE BODY - ADJUSTMENTS)
GOVERNOR BODY, SENSOR AND SOLENOID
1. Turn valve body assembly over so accumulator side of transfer plate is facing down.
2. Install new O-rings on governor pressure solenoid and sensor.
3. Lubricate solenoid and sensor O-rings with clean transmission fluid.
4. Install governor pressure sensor in governor body.
5. Install governor pressure solenoid in governor body. Push solenoid in until it snaps into place in body.
6. Position governor body gasket on transfer plate.
7. Install retainer plate on governor body and around solenoid. Be sure solenoid connector is positioned in retainer
cutout.
8. Align screw holes in governor body and transfer plate. Then install and tighten governor body screws to 4 Nꞏm
(35 in. lbs.) torque.
9. Connect harness wires to governor pressure solenoid and governor pressure sensor.
10. Install fluid filter and pan.
11. Lower vehicle.
12. Fill transmission with recommended fluid and road test vehicle to verify repair.

Page 4018 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSTALLATION
1. Check condition of O-ring seals (1) on valve body
harness connector (2). Replace seals on connector
body if cut or worn.
2. Check condition of manual lever shaft seal (2) in
transmissi

INSTALLATION
1. Check condition of O-ring seals (1) on valve body
harness connector (2). Replace seals on connector
body if cut or worn.
2. Check condition of manual lever shaft seal (2) in
transmission case. Replace seal if lip is cut or
worn. Install new seal with 15/16 deep well socket
(1).
3. Check condition of seals on accumulator piston. Install new piston seals, if necessary.
4. Place valve body manual lever in low (1 position) so ball on park lock rod will be easier to install in sprag.
5. Lubricate shaft of manual lever with petroleum jelly. This will ease inserting shaft through seal in case.
6. Lubricate seal rings on valve body harness connector with petroleum jelly.
7. Position valve body in case and work end of park lock rod into and through pawl sprag. Turn propeller shaft to
align sprag and park lock teeth if necessary. The rod will click as it enterspawl. Move rod to check engagement.
CAUTION: It is possible for the park rod to displace into a cavity just abovethe pawl sprag during instal-
lation. Make sure the rod is actually engaged in the pawl and has not displaced into this cavity.
8. Install accumulator spring and piston into case. Then swing valve body overpistonandouterspringtoholditin
place.
9. Align accumulator piston and outer spring, manual lever shaft and electrical connector in case.
10. Then seat valve body in case and install one or two bolts to hold valve bodyinplace.
11. Tighten valve body bolts alternately and evenly to 11 Nꞏm (100 in. lbs.)torque.
12. Install new fluid filter on valve body. Tighten filter screws to 4 Nꞏm (35 in. lbs.) torque.
13. Install throttle and gearshift levers on valve body manual lever shaft.
14. Check and adjust front and rear bands if necessary.
15. Install the transmission range sensor (Refer to 21 - TRANSMISSION/AUTOMATIC/TRANSMISSION RANGE
SENSOR - INSTALLATION).
16. Connect solenoid case connector wires.
17. Install oil pan and new gasket. Tighten pan bolts to 13.6 Nꞏm (125 in. lbs.) torque.
18. Lower vehicle and fill transmission with Mopar
ATF +4, Automatic Transmission fluid.

Page 4019 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 19. Check and adjust gearshift and throttle valve cables, if necessary.
ADJUSTMENTS - VALVE BODY
CONTROL PRESSURE ADJUSTMENTS
There are two control pressure adjustments on the valve body;
Line Pressur

Page 4020 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual page page
TRANSFER CASE - ELECTRICAL
DIAGNOSTICS
DIAGNOSIS AND TESTING
C1401- TRANSFER CASE RANGE SELECT
SWITCH CIRCUIT LOW. .................. 1501
C1402- TRANSFER CASE RANGE SELECT
SWITCH CIRCUIT HI

Page 4021 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual TRANSFER CASE - ELECTRICAL DIAGNOSTICS
DIAGNOSIS AND TESTING

Page 4022 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual C1401- TRANSFER CASE RANGE SELECT SWITCH CIRCUIT LOW
For a complete wiring diagramRefer to Section 8W

Page 4023 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual When Monitored:
With the ignition on.
Set Condition:
Transfer Case Range Select Switch voltage less than 0.1568 volts for 5 seconds
Possible Causes
(K77) 5 VOLT SELECTOR SWITCH SUPPLY CIRCUIT OPEN
(K7

Page 4024 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3.(K77) 5 VOLT SELECTOR SWITCH SUPPLY CIRCUIT OPEN
Turn the ignition off to the lock position.
Disconnect the Instrument Cluster C4 connector.
Measure the resistance of the (K77) 5 Volt Selector Switc

Load next 8 pages

Page: < prev 1-10 ... 3985-3992 3993-4000 4001-4008 4009-4016 4017-4024 4025-4032 4033-4040 4041-4048 4049-4056 ... 5272 next >

refuelling towing capacity bluetooth glove box jacking points brakes