2006 DODGE RAM SRT-10 Service Repair Manual

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Page 3921 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual d. Push overdrive piston into position in retainer.
e. Verify that the locating lugs entered the lug bores in the retainer.
6. Install intermediate shaft spacer on intermediate shaft.
7. Install overd

d. Push overdrive piston into position in retainer.
e. Verify that the locating lugs entered the lug bores in the retainer.
6. Install intermediate shaft spacer on intermediate shaft.
7. Install overdrive piston thrust plate on overdrive piston.
8. Install overdrive piston thrust bearing on overdrive piston.
9. Install transmission speed sensorand o-ring seal in overdrive case.
INSTALLATION
1. Be sure overdrive unit Alignment Tool 6227-2 is
fully seated before moving unit. If tool is not seated
and gear splines rotate out of alignment, overdrive
unit will have to be disassembled in order to realign
splines.
2. If overdrive piston retainer was not removed during
service and original case gasket is no longer reus-
able, prepare new gasket by trimming it.
3. Cut out old case gasket (1) around piston retainer
with razor knife (2).
4. Use old gasket as template and trim new gasket to
fit.
5. Position new gasket over piston retainer and on
transmission case. Use petroleum jelly to hold gas-
ket in place if necessary. Do not use any type of
sealer to secure gasket. Use petroleum jelly only.
6. Install selective spacer (1) on intermediate shaft
(3), if removed. Spacer goes in groove just rear-
ward of shaft rear splines.
7. Install thrust bearing in overdrive unit sliding hub. Use petroleum jelly to hold bearing in position.
CAUTION: Be sure the shoulder on the inside diameter of the bearing is facingforward.
8. Verify that splines in overdrive planetary gear and overrunning clutchhub are aligned with Alignment Tool 6227-2.
Overdrive unit cannot be installed if splines are not aligned. If splines have rotated out of alignment, unit will
have to be disassembled to realign splines.
9. Carefully slide Alignment Tool 6227-2 out of overdrive planetary gear and overrunning clutch splines.
10. Raise overdrive unit and carefully slide it straight onto intermediate shaft. Insert park rod into park lock reaction
plug at same time. Avoid tilting overdrive during installation as this could cause planetary gear and overrunning
clutch splines to rotate out of alignment. If this occurs, it will be necessary to remove and disassemble overdrive
unit to realign splines.
11. Work overdrive unit forward on intermediate shaft until seated against transmission case.
12. Install bolts attaching overdrive unit to transmission unit. Tightenbolts in diagonal pattern to 34 Nꞏm (25 ft-lbs).
13. Connect the transmission speed sensor and overdrive wiring connectors.
14. Install the transfer case, if equipped. (Refer to 21 - TRANSMISSION/TRANSAXLE/TRANSFER CASE - INSTAL-
LATION)

Page 3922 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 15. Align and install rear propeller shaft, if necessary. (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER
SHAFT/PROPELLER SHAFT - INSTALLATION)

Page 3923 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual RETAINER-OVERRUNNING CLUTCH CAM/OVERDRIVE PISTON
DESCRIPTION
The overrunning clutch consists of an inner race (5),
an outer race (or cam) (1), rollers (2) and springs (3),
and the spring retainer (4).

Page 3924 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 5. Tap old cam out of case with pin punch (1). Insert
punch through bolt holes (2) at rear of case. Alter-
nate position of punch to avoid cocking cam during
removal.
6. Clean clutch cam bore and case

Page 3925 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Insert Adapter Tool SP-5124 (2) from Installer/Re-
mover C-3863-A into piston retainer (1).
5. Assemble Puller Bolt SP-3701 (1) and Press Plate
SP-3583-A (2).
6. Install assembled puller plate and

Page 3926 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Hold puller plate and bolt in place and install puller
nut SP-3701 (4) on puller bolt.
8. Tighten puller nut (2) to press clutch cam into case.
Be sure cam is pressed into case evenly and does
not

Page 3927 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 14. Position overdrive piston retainer (1) on transmis-
sion case and align bolt holes in retainer (1), gas-
ket (2), and case. Then install and tighten retainer
bolts (3)to 17 Nꞏm (13 ft. lbs.) tor

Page 3928 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHAFT-PLANETARY GEARTRAIN/OUTPUT
DESCRIPTION
The planetary gearsets are designated as the front,
rear, and overdrive planetary gear assemblies and
located in such order. A simple planetary gearset con

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