2006 DODGE RAM SRT-10 Service Repair Manual

Page 4201 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 7. Install the drive sprocket (3) thrust washer (2) onto
the output shaft (1).
8. Install the drive sprocket (2) retaining ring (2) onto
the output shaft (1).
9. Lubricate sector shaft (1) with transm

Page 4202 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 10. Install the shift sector o-ring.
11. Assemble and install range fork (2) and hub (1).
Be sure hub is properly seated in low range gear
and engaged to the input gear.
12. Align and insert range for

Page 4203 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 17. Install new o-ring (1) on detent plug (2).
18. Install detent plunger (4), spring (3), and plug (2).
Tighten the plug to 16-25 Nꞏm (12-18 ft. lbs.).
FRONT OUTPUT SHAFT AND DRIVE CHAIN
1. Install

Page 4204 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 2. Install the front output shaft retaining ring (2) onto
the output shaft (1).
3. Install the new front output shaft seal with Seal
Installer MB991168A.
4. Insert front sprocket (1) in drive chain (2

Page 4205 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 9. Install spring (2) and cup (1) on shift rail.
10. Insert magnet (1) in front case pocket (2).
OIL PUMP AND REAR CASE
Lubricate the oil pump components with transmission
fluid before installation. P

Page 4206 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual 5. Install 4-5 rear case (1)-to front case (2) bolts (3) to
hold rear case in position. Tighten bolts snug but
not to specified torque at this time.
CAUTION: Verify that shift rail, and case alignment

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DODGE RAM SRT-10 2006  Service Repair Manual REAR EXTENSION
1. Install new seal in rear extension housing seal with
Installer D-163 and Universal Handle C-4171..
2. Apply bead of Mopar
Gasket Maker, or equivalent,
to mating surface of rear exten

Page 4208 of 5267

DODGE RAM SRT-10 2006  Service Repair Manual SPECIAL TOOLS
TRANSFER CASE - NV243
Handle - C-4171
Installer, Seal - D-163
ToolSet-L-4518
Installer, Seal - MB991168A
Installer, Bushing - 5066
Installer, Bearing - 6953
Cup - 8148
Installer, Bearing