2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4153 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Install input gear (1) in low range gear (2). Be sure input gear is fully seated. 4. Install remaining thrust washer (2) in low range gear and on top of input gear (1). 5. Install retainer (2) on i

Page 4154 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 6. Install snap-ring (2). 7. Align and install low range/input gear assembly (2) in front case (1). Be sure low range gear pinions are engaged in annulus gear and that input gear shaft is fully seated

Page 4155 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHIFT FORKS AND MAINSHAFT 1. Lubricate mainshaft splines with recommended transmission fluid. 2. Coat the interior of the drive sprocket hub with ATF+4 and install the drive sprocket drive hub (2) ont

Page 4156 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Install the mode hub retaining ring (3) onto the mainshaft (1). 5. Install the clutch gear (2) onto the output shaft (1). Verify that the pointed ends of the clutch gear teeth are pointing to the f

Page 4157 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8. Assemble and install range fork (2) and hub (1). Be sure hub is properly seated in low range gear and engaged to the input gear. 9. Align and insert range fork pin in shift sector slot. 10. Install

Page 4158 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 13. Install the transfer case position sensor or switch (2). Tighten the sensor or switch to 20-34 Nꞏm (15-25 ft. lbs.) torque. 14. Install manual shift lever (3)and spacer onto sec- tor shaft (1).

Page 4159 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 17. Install detent plunger (4), spring (3), and plug (2). Tighten the plug to 16-25 Nꞏm (12-18 ft. lbs.). FRONT OUTPUT SHAFT AND DRIVE CHAIN 1. Install the front output shaft (2) into the front outp

Page 4160 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Insert front drive sprocket in drive chain. 5. Install drive chain around rear drive sprocket. 6. Position rear drive sprocket (3) over the output shaft and lower the sprocket and chain assembly un
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