Page 2697 of 5267
3. Press third gear (1) and 3-4 synchronizer hub (2)
onto the mainshaft with Splitter 9375.
4. Install 3-4 synchronizer sleeve.
5. Install 3-4 synchronizer (1)originalornewsnap
ring (2).
6. Press second gear (1) and 1-2 synchronizer hub
(2) onto mainshaft with Splitter 9375.
Page 2698 of 5267
7. Install 1-2 thrust washer and blocker ring (1)
assembly onto 1-2 synchronizer (2).
8. Installoriginalornew1-2 synchronizer (1) snap
ring (2) on mainshaft.
9. Install first gear (1) and bearing (2) on mainshaft.
Page 2699 of 5267
10. Install rear mainshaft tapered bearing (1) on top
of first gear (2).
TRANSMISSION HOUSING
NOTE: During assembly refer to Adjustments for
Main shaft and Countershaft End Play
1. Install input shaft seal into adapter plate with
Installer 9366.
2. Install input shaft (2) into adapter plate (3).
Page 2700 of 5267
3. Install countershaft (1) assembly into adapter.
4. Tilt countershaft (4) sideways then install mainshaft
(1) and shift rail (2) assemblies into adapter (3).
Page 2701 of 5267
5. Install reverse rail assembly (2) into adapter (3)
and on mainshaft (1).
6. Install guide plate and tighten torx bolts to 22 Nꞏm
(16 ft. lbs.).
7. Apply Mopar
Gasket Maker to adapter sealing
surface.
8. Install transmission case (1) on gear set until shift
rail through the guide plate. Then install offset lever
spring, ball and lever on shift rail and seat trans-
missioncaseonadapter(2).
Page 2702 of 5267
9. Install front adapter (2) bolts (3) and tighten to 34
Nꞏm (25 ft. lbs.).
10. Install two torx screws (2) on top of transmission
case (1).
11. Drive roll pin down into offset lever (3) with ham-
mer (2) and punch (1).
Page 2703 of 5267
12. Apply Loctite242 to shift detente (1) threads.
Install shift detente assembly withnewO-ring and
tighten to 34 Nꞏm (25 ft. lbs.).
13. Install reverse lock-out solenoid.
14. Apply Mopar
Gasket Maker to top plate sealing
surface.
15. Install top plate bolts and tighten to 20 Nꞏm (15 ft.
lbs.).
16. Install sixth gear bearing and gear (1) on counter-
shaft (2).
.
17. Install sixth gear stop ring (1).
Page 2704 of 5267
18. Install 5-6 synchronizer (1) on countershaft (2).
19. Install 5-6 synchronizer snap ring.
20. Install 5-6 shift fork (1) and synchronizer sleeve
(2).
21. Installnew5-6gearshiftfork(1)snapring(2).