2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4273 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Remove the rear output shaft (1) drive sprocket (2) retaining ring (3). 4. Pull front sprocket (3), rear sprocket, and chain (2) upward until clear of the front and rear output shaft sprocket splin

Page 4274 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHIFT FORKS AND MAINSHAFT 1. Remove the bolts (3) that hold the shift motor assembly (2) to the transfer case (1). 2. Remove the shift motor assembly (2) from the transfer case (1).

Page 4275 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Remove the sector support with Socket 9033. 4. Loosen detent plug (2). 5. Remove detent plug (2), spring (3), and plunger (4). Note that the plug has an O-ring seal. Remove and discard this seal. 6

Page 4276 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8. Remove front output shaft (2) from bearing in front case (1). 9. Pull mainshaft assembly (2) out of input gear, mode sleeve, and front case (1). 10. Remove mode fork (2), mode sleeve (1), and shift

Page 4277 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 11. Remove range fork (2) and hub (1) as an assem- bly. Note fork position for installation reference. 12. Remove the shift sector (1). MAINSHAFT 1. Remove the clutch gear (2) from the output shaft (1

Page 4278 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 2. Remove the mode hub (2) retaining ring (3) from the mainshaft (1). 3. Remove the mode hub (2) from the mainshaft (1).

Page 4279 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Remove the drive sprocket drive hub (2) from the mainshaft (1). INPUT AND PLANETARY GEAR 1. Remove input gear seal with suitable screw and slide hammer. 2. Remove input gear (1) retaining ring (2)

Page 4280 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Remove snap-ring (2) that retains input gear (1) in the low range gear. 5. Remove retainer (2). 6. Remove front thrust plate (2).
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