2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2569 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 52. Install sixth gear friction ring (1) on stop ring (2). 53. Install 5-6 synchronizer hub (1) on sixth gear syn- chronizer rings (2). 54. Heat mainshaft bearing (1) on bearing heater to a maximum of

Page 2570 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 55. Using welding gloves or tongs, install mainshaft bearing (1) on mainshaft. 56. Install mainshaft bearing (1) snap ring (2). 57. Install 5-6 synchronizer sleeve (1) on hub (2) and push sleeve to th

Page 2571 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 59. Install fifth gear friction ring (1) onto hub (2). 60. Install fifth gear blocker ring with teeth pointing down (1) onto hub (2). 61. Hold fifth gear blocker ring (1) onto hub (2) and center 5-6 s

Page 2572 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual REAR HOUSING 1. Install countershaft bearing cup with Installer 9589 (1) and Handle C-4171 (2). 2. Install mainshaft bearing cup with Installer 9588 (1) and Handle C-4171 (2). 3. Install output shaft

Page 2573 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Install reverse idler bearing (1) into idler gear (2). 5. Install idler gear (1) into rear housing (2) off to the side. For mainshaft/countershaft installation clearance. 6. Tie strap (2) shift rai

Page 2574 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Install reverse (1), 1-2 (2) and 3-4 (3) shift rails and forks as and assembly on synchronizer sleeves. 8. Install mainshaft with shift rails (2) into the rear housing. Tilt the mainshaft then tilt

Page 2575 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 10. Position reverse idler gear and install idler shaft (2) with bolt (1). 11. Install reverse idler gear shaft pin (1) into rear housing (2) and tighten to 58 Nꞏm (43 ft. lbs.). 12. Install 5-6 shi

Page 2576 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 13. Install 5-6 shift fork (1) into the shift rail. FRONT HOUSING CAUTION: If mainshaft/bearings or countershaft/ bearings are replaced endplay measurements, must taken to ensure proper bearing preloa
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