2006 DODGE RAM SRT-10 Service Repair Manual

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Page 4097 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 5. Remove the mode hub (3) retaining ring (2) from the output shaft (1). 6. Remove the mode hub (2) from the output shaft (1). INPUT AND PLANETARY GEAR 1. Remove input gear seal with suitable screw an

Page 4098 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Place front case in horizontal position. Then remove input gear and low range gear as an assembly (2). Tap gear out of bearing with plastic mallet, if necessary. INPUT AND PLANETARY GEAR 1. Remove

Page 4099 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Remove front tabbed thrust washer (1). 4. Remove input gear (1). 5. Remove rear tabbed thrust washer (2) from low range gear (1). CLEANING Clean the transfer case parts with a standard parts cleani

Page 4100 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSPECTION MAINSHAFT/SPROCKET/HUB Inspect the splines on the hub and shaft and the teeth on the sprocket. Minornicks and scratches can be smoothed with an oilstone, however, replace any part that is d

Page 4101 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SHIFT FORKS/HUBS/SLEEVES Check condition of the shift forks and mode fork shift rail (2). Minor nicks on the shift rail can be smoothed with 320-400 grit emery cloth. Inspect the shift fork wear pads

Page 4102 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual LOW RANGE ANNULUS GEAR Inspect annulus gear (2) condition carefully. The gear is only serviced as part of the front case. If the gear is damaged, it will be necessary to replace the gear and front cas

Page 4103 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 3. Using Bearing Installer 6436 (2) and Universal Handle C-4171 (3), remove front output shaft bear- ing. 4. Start front output shaft bearing in case. Then seat bearing with Universal Handle C-4171 an

Page 4104 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 8. Remove the front output shaft rear bearing with the screw and jaws from Remover L-4454 (2) and Cup 8148 (3). 9. Install new bearing with Universal Handle C-4171 (1) and Bushing Installer 5066 (3).
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