2006 DODGE RAM SRT-10 Service Repair Manual

technical specifications lights diagnostic menu fuel additives engine oil start stop button

Load previous 8 pages

Page 2017 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSTALLATION
1.Inspectoilpangasket.Iftorn,gasketmustbe
replaced.
2. Install a new gear housing gasket onto cylinder
block and trim any excesss gasket material flush to
oil pan rail.
3. Place a small a

Page 2018 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 13. Remove the seal pilot. Install front seal dust shield.
14. Raise the vehicle.
15. Install the crankshaft damper and speed indicator ring (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION
DAMPER - INSTAL

Page 2019 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual COVER - TIMING
REMOVAL
1. Disconnect both battery negative cables.
2. Raise vehicle on hoist.
3. Partially drain engine coolant into container suitable for re-use (Refer to 7 - COOLING - STANDARD PROC

COVER - TIMING
REMOVAL
1. Disconnect both battery negative cables.
2. Raise vehicle on hoist.
3. Partially drain engine coolant into container suitable for re-use (Refer to 7 - COOLING - STANDARD PROCE-
DURE).
4. Lower vehicle.
5. Remove radiator upper hose.
6. Remove viscous fan/drive/shroud assembly (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
7. Remove the accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL).
8. Remove the cooling fan support/hub from the front of the engine.
9. Raise the vehicle on hoist.
10. Remove power steering pump.
11. Remove accessory drive belt tensioner.
12. Remove the crankshaft damper and speed indicator ring (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION
DAMPER - REMOVAL).
13. Lower the vehicle.
14. Remove the gear cover-to-housing bolts and gently pry the cover away from the housing, taking care not to mar
the gasket surfaces.
INSTALLATION
1. Install a new front crankshaft oil seal.
2. Obtain a seal pilot (1) installation tool from a crank-
shaft front seal service kit and install the pilot into
the seal.
3. Apply a bead of Mopar
Silicone Rubber Adhesive
Sealant or equivalent to the gear housing cover. Be
sure to surround all through holes.
4. Using the seal pilot to (1) align the cover , install
the cover to the housing and install the bolts.
Tighten the bolts to 24 Nꞏm (18 ft. lbs.) torque.
5. Remove the seal pilot. Install front seal dust shield.
6. Raise the vehicle.
7. Install the speed indicator ring and the crankshaft damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION
DAMPER - INSTALLATION).
8. Lower vehicle.
9. Install the fan support/hub assy, and tighten bolts to 32 Nꞏm (24 ft. lbs.) torque.
10. Install power steering pump.
11. Install accessory drive belt tensioner. Torque bolt to 43 Nꞏm (32 ft. lbs.) torque.
12. Install the accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
13. Install the cooling fan/drive/shroud assembly (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLA-
TION).
14. Install the radiator upper hose and clamps.
15. Add coolant (Refer to 7 - COOLING - STANDARD PROCEDURE).
16. Connect the battery cables.
17. Start engine and inspect for leaks.

Page 2020 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual page page
ENGINE - 8.3L - SERVICE INFORMATION
DESCRIPTION ............................. 2713
DIAGNOSIS AND TESTING
INTRODUCTION . ......................... 2714
ENGINE DIAGNOSIS - PERFORMANCE .... 271

page page
ENGINE - 8.3L - SERVICE INFORMATION
DESCRIPTION ............................. 2713
DIAGNOSIS AND TESTING
INTRODUCTION . ......................... 2714
ENGINE DIAGNOSIS - PERFORMANCE .... 2715
ENGINE DIAGNOSIS - MECHANICAL ....... 2716
CYLINDER COMPRESSION PRESSURE
TEST.................................... 2718
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST.......................... 2718
CYLINDER HEAD GASKET FAILURE
DIAGNOSIS.............................. 2719
HYDRAULIC TAPPET NOISE DIAGNOSIS . . . 2720
ENGINE OIL LEAK INSPECTION ........... 2720
STANDARD PROCEDURE
ENGINE CORE AND OIL GALLERY PLUGS . 2722
FORM-IN-PLACE GASKETS AND SEALERS . 2722
ENGINE GASKET SURFACE
PREPARATION........................... 2723
HYDROSTATIC LOCKED ENGINE .......... 2723
REMOVAL - ENGINE ASSEMBLY . . ........... 2724
INSTALLATION - ENGINE ASSEMBLY ........ 2728
SPECIFICATIONS
ENGINE ................................. 2731
TORQUE ................................. 2736
SPECIAL TOOLS
ENGINE ................................. 2738
SYSTEM-AIR INTAKE
DESCRIPTION ............................. 2741
ELEMENT-AIR CLEANER
REMOVAL ................................. 2742
INSTALLATION ............................. 2743
HOUSING-AIR CLEANER
REMOVAL ................................. 2744
INSTALLATION ............................. 2745
MOUNTS-ENGINE
REMOVAL ................................. 2746
INSTALLATION ............................. 2747
MANIFOLD-INTAKE
DIAGNOSIS AND TESTING
INTAKE MANIFOLD LEAKS ................ 2748
REMOVAL ................................. 2748
INSPECTION ............................... 2750
INSTALLATION ............................. 2751
MANIFOLD-EXHAUST
REMOVAL ................................. 2754
INSPECTION ............................... 2755
INSTALLATION ............................. 2755
HEAD(S)-CYLINDER
REMOVAL - CYLINDER HEAD(S) ............. 2757CLEANING
CLEANING AND INSPECTION............. 2758
INSTALLATION - CYLINDER HEAD(S) ........ 2758
COVER(S)-CYLINDER HEAD
REMOVAL ................................. 2760
INSTALLATION ............................. 2761
ARMS-ROCKER
REMOVAL ................................. 2762
INSTALLATION ............................. 2762
SPRINGS/SEALS-VALVE
DIAGNOSIS AND TESTING
VALVE SPRING TESTING ................. 2763
STANDARD PROCEDURE - VALVE SPRING/
SEAL SERVICE IN-CAR ................... 2763
REMOVAL ................................. 2764
INSTALLATION ............................. 2765
INTAKE/EXHAUST - VALVES/SEATS/GUIDES
STANDARD PROCEDURE - VALVE AND
VALVE SEAT - REFACING ................. 2766
INSPECTION............................... 2767
COVER-TIMING CHAIN
REMOVAL ................................. 2769
INSTALLATION ............................. 2771
TIMING CHAIN AND SPROCKETS
REMOVAL ................................. 2774
INSTALLATION ............................. 2775
LUBRICATION
DESCRIPTION ............................. 2777
OPERATION ............................... 2777
DIAGNOSIS AND TESTING
CHECKING ENGINE OIL PRESSURE ....... 2777
ENGINE OIL LEAK ........................ 2777
OIL
STANDARD PROCEDURE
CHECKING ENGINE OIL LEVEL........... 2779
ENGINE OILAND FILTER CHANGE ........ 2779
COOLER & LINES-OIL
DESCRIPTION ............................. 2781
OPERATION ............................... 2781
STANDARD PROCEDURE - OIL COOLER LINE
QUICK CONNECT FITTING DISASSEMBLY/
ASSEMBLY............................... 2781
REMOVAL ................................. 2782
INSTALLATION ............................. 2783
PAN-OIL
REMOVAL ................................. 2784
INSTALLATION ............................. 2785
PUMP-OIL
REMOVAL ................................. 2788
DISASSEMBLY . ............................ 2788
CLEANING ................................. 2789

Page 2021 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSPECTION ............................... 2789
ASSEMBLY . ............................... 2791
INSTALLATION ............................. 2792
SENSOR-OIL PRESSURE
REMOVAL ............................

INSPECTION ............................... 2789
ASSEMBLY . ............................... 2791
INSTALLATION ............................. 2792
SENSOR-OIL PRESSURE
REMOVAL ................................. 2793
INSTALLATION ............................. 2793
SENSOR-OIL TEMPERATURE
REMOVAL ................................. 2794
INSTALLATION ............................. 2794
BLOCK-ENGINE
DESCRIPTION ............................. 2795
STANDARD PROCEDURE - CYLINDER BORE
HONING ................................. 2795
CLEANING ................................. 2795
INSPECTION ............................... 2796
HYDRAULIC TAPPETS
DESCRIPTION ............................. 2797
REMOVAL ................................. 2797
INSTALLATION ............................. 2798
CAMSHAFT
REMOVAL ................................. 2799
INSTALLATION ............................. 2800
ROD-PISTON & CONNECTING
DESCRIPTION ............................. 2802
STANDARD PROCEDURE
PISTON FITTING ......................... 2802
MEASURING CONNECTING ROD SIDE
CLEARANCE............................. 2803
REMOVAL ................................. 2803
INSPECTION ............................... 2804
INSTALLATION ............................. 2805
RINGS-PISTON
STANDARD PROCEDURE - MEASURING
PISTON RING CLEARANCES .............. 2807REMOVAL ................................. 2807
INSTALLATION ............................. 2808
BEARINGS-CONNECTING ROD
DESCRIPTION ............................. 2810
STANDARD PROCEDURE
CONNECTING ROD BEARING - FITTING . . . 2810
MEASURING CONNECTING ROD BEARING
CLEARANCE............................. 2810
DAMPER-CRANKSHAFT
REMOVAL ................................. 2812
INSTALLATION ............................. 2813
SEAL-CRANKSHAFT OIL- FRONT
REMOVAL ................................. 2814
INSTALLATION ............................. 2814
SEAL-OIL-REAR-CRANK AND RETAINER
REMOVAL ................................. 2815
INSTALLATION ............................. 2815
BEARINGS-CRANKSHAFT MAIN
DESCRIPTION ............................. 2817
STANDARD PROCEDURE
MEASURING CRANKSHAFT MAIN BEARING
CLEARANCE IN-CAR...................... 2817
CRANKSHAFT
STANDARD PROCEDURE
MEASURING CRANKSHAFT END PLAY .... 2819
CRANKSHAFT JOURNAL MEASUREMENT . 2819
REMOVAL ................................. 2820
INSPECTION............................... 2822
INSTALLATION ............................. 2822
BEARING-CRANKSHAFT PILOT
REMOVAL ................................. 2825
INSTALLATION ............................. 2825

Page 2022 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual ENGINE - 8.3L - SERVICE INFORMATION
DESCRIPTION
The engine is an 8.3 Liter (505 CID), 10-cylinder, 90°
V-type, lightweight, single-cam, overhead valve
engine. This engine is designed for premium unle

Page 2023 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual Engine Serial Number
This number (2) is located on the lower right front of
the cylinder block near the oil pressure sensor.
DIAGNOSIS AND TESTING
INTRODUCTION
Engine diagnosis is helpful in determini

Page 2024 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual ENGINE DIAGNOSIS - PERFORMANCE
CONDITION POSSIBLE CAUSES CORRECTION
ENGINE WILL NOT
CRANK1. Weak or discharged battery. 1. Charge or replace battery as necessary.
(Refer to 8 - ELECTRICAL/BATTERY
SYST

Load next 8 pages

Page: < prev 1-10 ... 1985-1992 1993-2000 2001-2008 2009-2016 2017-2024 2025-2032 2033-2040 2041-2048 2049-2056 ... 5272 next >

cabin filter four wheel drive fuel fill door release towing clock radio controls