2006 DODGE RAM SRT-10 Service Repair Manual

isofix gas type parking brake snow chains windshield wipers wiring

Load previous 8 pages

Page 4113 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Insert front sprocket in drive chain.
5. Install drive chain (2) around mainshaft sprocket
(1). Then position front sprocket over front shaft.
6. Raise mainshaft about 2.54 cm (one inch) and seat
f

Page 4114 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual OIL PUMP AND REAR CASE
CAUTION: Do not remove the bolts holding the oil
pump cover to the rear case half. The oil pump
cover is aligned to the rear output shaft inner
bearing race and will become mis-

Page 4115 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SEAL BOOT
1. Install the front output shaft seal slinger with Oil Slinger Installer 8840. Install the slinger onto the shaft until the
tool contacts the rear of the output shaft.
2. Install a new seal

SEAL BOOT
1. Install the front output shaft seal slinger with Oil Slinger Installer 8840. Install the slinger onto the shaft until the
tool contacts the rear of the output shaft.
2. Install a new seal boot clamp onto the seal boot.
3. Install the seal boot and clamp onto the slinger hub and tighten the clampwith Crimp Tool C-4975-A.
REAR EXTENSION
1. Install new seal in rear extension housing seal with
Seal Installer D-163 and universal Handle C-4171..
2. Apply bead of Mopar
Gasket Maker, or equivalent,
to mating surface of rear extension housing. Keep
sealer bead width to maximum of 3/16 inch. Do not
use excessive amount of sealer as excess could
be displaced into output bearing.
3. Align and install rear extension housing (1) on
retainer.
4. Apply Mopar
Silicone Sealer to threads of rear
extension housing bolts. Then install and tighten
bolts to 16-24 Nꞏm (12-18 ft. lbs.) torque.
INSTALLATION
1. Align and seat transfer case on transmission. Be sure transfer case input gear splines are aligned with trans-
mission output shaft. Align splines by rotating transfer case rear outputshaft yoke if necessary. Do not install any
transfer case attaching nuts until the transfer case is completely seatedagainst the transmission.
2. Install and tighten transfer case attaching nuts. Tighten nuts to 30-41Nꞏm (20-30 ft.lbs.).
3. Remove jack stand from under transmission.
4. Align and connect propeller shafts. (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/PROPEL-
LER SHAFT - INSTALLATION)
5. Connect vent hose and transfer case position sensor connector.
6. Connect shift rod to transfer case lever or floor shift arm. Use channel lock style pliers to press rod back into
lever grommet.
7. Adjust shift linkage, if necessary.
8. Fill transfer case with recommended transmission fluid and install fillplug.
9. Install skid plate, if equipped. (Refer to 13 - FRAMES & BUMPERS/FRAME/TRANSFER CASE SKID PLATE -
INSTALLATION)
10. Lower vehicle
SPECIFICATIONS
TRANSFER CASE - NV241 GENII
TORQUE SPECIFICATIONS

Page 4116 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual DESCRIPTION N-m Ft. Lbs. In. Lbs.
Plug, Detent 16-24 12-18 -
Plug, Drain/Fill 20-34 15-25 -
Bolt, Extension Housing 16-24 12-18 -
Bolt, Case Half 20-27 15-24 -
Screw, Oil Pump 12-16 8-12 -
Nut, Range

Page 4117 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SPECIAL TOOLS
TRANSFER CASE - NV241/NV243
Handle, Universal - C-4171
Installer, Seal - 6888
Installer, Bearing - 6953
Installer, Seal - C-4210
Remover, Bushing - 6957
Installer, Bushing - 8157
Install

Page 4118 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual Plug, Extension - C-293-3
Remover - L-4454
Cup - 8148
Installer, Pump Housing Seal - 7888

Page 4119 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual SEAL-EXTENSION HOUSING
REMOVAL
1. Raise and support vehicle.
2. Remove rear propeller shaft. (Referto 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/PROPELLER
SHAFT - REMOVAL)
3. Using a suitable pry to

Page 4120 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual FLUID
STANDARD PROCEDURE - FLUID DRAIN AND REFILL
The fill (2) and drain (3) plugs are both in the rear
case.
1. Raise vehicle.
2. Position drain pan under transfer case.
NOTE: It may be necessary to

Load next 8 pages

Page: < prev 1-10 ... 4081-4088 4089-4096 4097-4104 4105-4112 4113-4120 4121-4128 4129-4136 4137-4144 4145-4152 ... 5272 next >

odometer service coolant capacity wheel size parking sensors brake sensor