2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2129 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual REMOVAL
1. Remove engine assembly from vehicle (Refer to 9
- ENGINE - REMOVAL).
2. Mount engine on a suitable repair stand.
3. Remove oil pan (Refer to 9 - ENGINE/LUBRICA-
TION/OIL PAN - REMOVAL).
4.

Page 2130 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual CAUTION: DO NOT use a number stamp or a
punch to mark connecting rods. Damage to con-
necting rod could occur.
10. Inspect connecting rods and connecting rod caps
for cylinder identification(1). Ident

Page 2131 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual INSPECTION
1. The crankshaft journals should be checked for excessive wear, taper andscoring. Limits of taper or out-of-round
on any crankshaft journals should be held to 0.025 mm (0.001 in.). Journal

Page 2132 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 6. Tighten the main cap bolts following the illustrated tightening sequence:
Step 1Tighten main bearing cap bolts 1-12 inthe illustrated sequence to 20 Nꞏm (15 ft. lbs.). This will seat the
bearing

Page 2133 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 10. Install the crankshaft oil scraper and tighten nuts
to 23 Nꞏm (200 in. lbs.).
11.Installoilpumppickuptube(2)usinganew
o-ring (4). Torque 1/4-20 bolt to 11 Nꞏm (95 in.
lbs.). Torque 5/16-18 nut

Page 2134 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual BEARING-CRANKSHAFT PILOT
REMOVAL
1. Remove transmission (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/MANUAL - REMOVAL).
2. Remove clutch and flywheel (Refer to 6 - CLUTCH/
CLUTCH DISC - REMOVAL).
3. Using

Page 2135 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 1. Install pilot bearing with Special Tools 9058 (1) and
C-4171 (2).
2. Install flywheel and clutch (Refer to 6 - CLUTCH/
CLUTCH DISC - INSTALLATION).
3. Install transmission (Refer to 21 - TRANSMISSI

Page 2136 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual EXHAUST SYSTEM
TABLE OF CONTENTS
page page
EXHAUST SYSTEM
DESCRIPTION
GAS ENGINES ............................... 2
5.9L DIESEL ................................. 3
DIAGNOSIS AND TESTING
GAS ENGINE ...

EXHAUST SYSTEM
TABLE OF CONTENTS
page page
EXHAUST SYSTEM
DESCRIPTION
GAS ENGINES ............................... 2
5.9L DIESEL ................................. 3
DIAGNOSIS AND TESTING
GAS ENGINE ................................ 4
DIESEL ENGINE............................. 5
SPECIFICATIONS
TORQUE .................................... 5
SPECIAL TOOLS ............................... 7
CONVERTER-CATALYTIC
DESCRIPTION ................................. 8
OPERATION ................................... 8
REMOVAL
3.7L/4.7L ENGINE ............................ 8
5.7L ENGINE ................................ 9
5.9L DIESEL ENGINE ......................... 9
8.3L ENGINE ............................... 10
INSPECTION ................................. 10
INSTALLATION
3.7L/4.7L ENGINE ........................... 10
5.7L ENGINE ............................... 11
5.9L ENGINE DIESEL ........................ 11
8.3L ENGINE ............................... 12
PIPE EXHAUST
REMOVAL
3.7L/4.7L/5.7L ENGINE ...................... 13
5.9L DIESEL ................................ 13
8.3L ENGINE ............................... 13
INSPECTION ................................. 14
INSTALLATION
3.7L/4.7L/5.7L ENGINE ...................... 14
5.9L DIESEL ................................ 14
8.3L ENGINE ............................... 15
HEAT SHIELDS
DESCRIPTION ................................ 16
REMOVAL .................................... 16
INSTALLATION ............................... 17
MUFFLER
REMOVAL
3.7L/4.7L/5.7L ENGINE ...................... 19
8.3L ENGINE ............................... 195.9L DIESEL ENGINE....................... 20
INSTALLATION
3.7L/4.7L/5.7L ENGINE ...................... 20
8.3L ENGINE ............................... 21
5.9L DIESEL ENGINE....................... 21
TAILPIPE
REMOVAL
3.7L/4.7L/5.7L ENGINE ...................... 22
5.9L DIESEL................................ 22
8.3L ENGINE ............................... 23
INSPECTION ................................. 23
INSTALLATION
3.7L/4.7L/5.7L ENGINE ...................... 23
5.9L DIESEL................................ 24
8.3L ENGINE ............................... 24
TURBOCHARGER SYSTEM
DIAGNOSIS AND TESTING
TURBOCHARGER BOOST PRESSURE ....... 25
TURBOCHARGER
DESCRIPTION ................................ 26
OPERATION .................................. 27
REMOVAL
TURBOCHARGER .......................... 29
TURBOCHARGER OIL DRAIN TUBE .......... 30
CLEANING ................................... 30
INSPECTION ................................. 30
INSTALLATION
TURBOCHARGER .......................... 31
TURBOCHARGER OIL DRAIN TUBE .......... 32
WASTEGATE - ELECTRONIC ACTUATOR
REMOVAL .................................... 33
INSTALLATION ............................... 33
CHARGE AIR COOLER AND PLUMBING
DESCRIPTION ................................ 34
OPERATION .................................. 34
DIAGNOSIS AND TESTING
CHARGE AIR COOLER SYSTEM - LEAKS.... 35
REMOVAL .................................... 35
CLEANING ................................... 36
INSPECTION ................................. 36
INSTALLATION ............................... 36

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