2006 DODGE RAM SRT-10 Service Repair Manual

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Page 2529 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual DISASSEMBLY 1. Set transmission on rear housing. 2. Remove shift tower bolts (1) and shift tower (2). 3. Pry off shift tower boot (1) with a screw driver (2).

Page 2530 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Through the shift tower opening (1) align shift rails (2) and install tie strap to shift rails. 5. Remove 5-6 shift fork pivot pin (1) from both sides of the case. 6. Remove reverse idler gear shaf

Page 2531 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Remove back-up lamp switch (1) bolt (2) and remove switch. 8. Remove transmission housing bolts. 9. Tap housing with dead-blow hammer and lift front housing (1) off rear housing (2). 10. Remove 5-6

Page 2532 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 11. Remove input shaft (1) from mainshaft (2). 12. Thread a M6x1bolt (1) into the reverse idler gear shaft (2) and pull shaft out of rear housing. 13. Slide reverse idler gear (1) off to the side of t

Page 2533 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 14. Lift and tilt countershaft (1) then remove main- shaft with shift rails (2). 15. Remove countershaft. 16. Remove reverse idler gear (1) from rear housing (2).

Page 2534 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual MAINSHAFT 1. Remove reverse (1) 1-2 (2) and 3-4 (3) shift forks and shift rails as an assembly from mainshaft. 2. Position mainshaft in Fixture 9605 mounted in a vise with sixth gear up. 3. Remove fif

Page 2535 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 4. Slowly pull 5-6 synchronizer sleeve (1) up on hub (2) enough to remove detents and springs (3). 5. Remove 5-6 synchronizer sleeve (1) from hub (2). 6. Remove mainshaft bearing (1) snap ring (2).

Page 2536 of 5267

DODGE RAM SRT-10 2006 Service Repair Manual 7. Remove mainshaft bearing (1), 5-6 synchronizer hub (2), and sixth gear synchronizer rings (3) with three jaw puller (4). Position puller jaws under sixth gear synchronizer rings (3). 8. Remove sixt
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