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BACKLITE
REMOVAL ................................... 257
INSTALLATION .............................. 258
BACKLITE VENT GLASS
REMOVAL ................................... 261
INSTALLATION .............................. 261
WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS ...... 262REMOVAL ................................... 262
INSTALLATION .............................. 264
BACKLITE VENT GLASS - REGULATOR
REMOVAL ................................... 268
INSTALLATION .............................. 269
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BACKLITE
REMOVAL
CAUTION: It is difficult to salvage the backlite dur-
ing the removal operation. The backlite is part of
the structural support for the roof. The urethane
bonding used to secure the glass to the fence is
difficult to cut or clean from any surface. Since the
molding is set in urethane, it is unlikely it would
be salvaged. Before removing the backlite, check
the availability from the parts supplier.
NOTE: The backlite is attached to the window
frame with urethane adhesive. The urethane adhe-
sive is applied cold and seals the surface area
between the window opening and the glass. The
primer adheres the urethane adhesive to the back-
lite.
1. Roll down door glass.
2. Remove headliner (9) (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
3. On standard cab models remove the upper b-pillar
trim (5) (Refer to 23 - BODY/INTERIOR/B-PILLAR
UPPER TRIM - REMOVAL).
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4. On quad cab models remove the upper c-pillar trim
(5) (Refer to 23 - BODY/INTERIOR/C-PILLAR
UPPER TRIM - REMOVAL).
5. Bend backlite retaining tab (2) inward against
glass.
6. Disconnect the rear window defogger electrical
connector (if equipped).
7. Using a suitable pneumatic knife from inside the
vehicle, cut urethane holding backlite frame to
opening fence.
8. Separate glass (1) from vehicle.
INSTALLATION
1. Clean urethane adhesive from around backlite
opening fence.
2. If necessary, apply black-out primer to outer edge
of replacement backlite frame (1).
3. If black-out primer was pre-applied on backlite,
clean bonding surface with Isopropyl alcohol and
clean lint free cloth. Allow 3 minutes for drying
time.
4. Apply black-out primer to backlite opening fence.
5. Apply a 13 mm (0.5 in.) bead of urethane (4)
around the perimeter of the window frame bonding
surface (1).
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6. Set glass (1) on lower fence and move glass for-
ward into opening.
7. Firmly push glass (1) against rear window glass
opening fence.
8. Bend tabs around edges of backlite opening fence
to retain glass.
9. Clean excess urethane from exterior with MOPAR
,
Super Clean or equivalent.
10. Allow urethane to cure at least 24 hours (full cure
is 72 hours).
11. Water test to verify repair before returning vehicle
to service.
12. Connect the rear window defogger electrical con-
nector, if equipped.
13. On standard cab models, install the upper b-pillar
trim (5) (Refer to 23 - BODY/INTERIOR/B-PILLAR
UPPER TRIM - INSTALLATION).
14. On quad cab models, install the upper c-pillar trim
(5) (Refer to 23 - BODY/INTERIOR/C-PILLAR
UPPER TRIM - INSTALLATION).
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15. Install the headliner (9) (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
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BACKLITE VENT GLASS
REMOVAL
1. Slide the upper run channel (1) out of the window
frame (2).
2. Slide the vent glass (3) upward to remove from the
lower window frame (2).
3. Lower the glass (3) out of the upper window frame
(2) and remove.
INSTALLATION
1. Slide the vent glass (3) upper edge into window
frame (2) and insert the lower edge into the lower
molding.
2. Position the upper run channel (1) into the window
frame (2) and slide it into place.
3. Verify vent glass (3) operation.
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WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS
Do not operate the vehicle within 24 hours of windshield installation. It takes at least 24 hours for urethane
adhesive to cure. If it is not cured, the windshield may not perform properlyinanaccident.
Urethane adhesives are applied as a system. Use glass cleaner, glass prep solvent, glass primer, PVC
(vinyl) primer and pinch weld (fence) primer provided by the adhesive manufacturer. If not, structural
integrity could be compromised.
DaimlerChrysler does not recommend glass adhesive by brand. Techniciansshould review product
labels and technical data sheets, and use only adhesives that their manufactures warranty and will
restore a vehicle to the requirements of fmvss 212. Technicians should also insure that primers and
cleaners are compatible with the particular adhesive used.
Be sure to refer to the urethane manufacturer’s directions for curing timespecifications and do not
use adhesive after its expiration date.
Vapors that are emitted from the urethane adhesive or primer could cause personal injury or death.
Use them in a well-ventilated area.
Skin contact with urethane adhesive should be avoided. Personal injury ordeath may result.
Always wear eye and hand protection when working with glass.
Protect all painted and trimmed surfaces from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when removing moldings or cutting urethane around windshield.
REMOVAL
1. Remove inside rear view mirror (3) (Refer to 23 -
BODY/INTERIOR/REAR VIEW MIRROR -
REMOVAL).
2. Remove cowl grille (2) (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - REMOVAL).
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3. Remove the a-pillar weatherstrip retainer (1) (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/A-PILLAR
WEATHERSTRIP RETAINER - REMOVAL).
4. Remove the a-pillar trim panels (2) (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - REMOVAL).