3.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Measure resistance between ground and (K342) ASD Control Output
circuit at the C10 TIPM harness connector.
Istheresistancebelow100ohms?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND AT THE FUEL INJECTORS
While checking for a short to ground at C10 TIPM harness connector,
disconnect the Fuel Injector harness connectors one at a time.
Does the resistance change to above 100 ohms when any of
the Fuel Injector harness connectors are disconnected?
Ye s>>
Replace the Fuel Injector that causes the resistance to
increase above 100 ohms when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND AT THE IGNITION COILS
While checking for a short to ground at C10 TIPM harness connector,
disconnect the Ignition Coil harness connectors one at a time.
Does the resistance change to above 100 ohms when any of
the Ignition Coil harness connectors are disconnected?
Ye s>>
Replace the Coil that causes the resistance to increase
above 100 ohms when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6
3.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Measure the voltage on the (K342) ASD Control Output circuit at the
C10 TIPM harness connector.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE AT THE FUEL INJECTORS
While checking for a short to voltage at C10 TIPM harness connector,
disconnect the Fuel Injector harness connectors one at a time.
Does the voltage change to below 10 volts when any of the
Fuel Injector harness connectors are disconnected?
Ye s>>
Replace the Fuel Injector that causes the voltage to
decrease below 10 volts when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE AT THE IGNITION COILS
While checking for a short to voltage at C10 TIPM harness connector,
disconnect the Ignition Coil harness connectors one at a time.
Does the voltage change to below 10 volts when any of the
Ignition Coil harness connectors are disconnected?
Ye s>>
Replace the Coil that causes the voltage to decrease below
10 volts when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6
P1521–INCORRECT ENGINE OIL TYPE
When Monitored:
Engine Running.
Set Condition:
Using the oil pressure, oil temperature and other vital engine inputs the PCM can determine the engine oil
viscosity. Incorrect viscosity will effect the operation of the MDS by delaying cylinder activation.
Possible Causes
INCORRECT ENGINE OIL TYPE
ENGINE OIL CONTAMINATION
ENGINE OIL
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
NOTE: Review the customers oil change history. Make sure the customers is using the correct engine oil
viscosity. If the incorrect oil is being used, change the oil, using the correct engine oil viscosity.
Ignition on, engine off.
With the scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go to 2
No>>
Te s t C o m p l e t e .
2.ENGINE OIL
NOTE: If any engine oil pressure or oil temperature DTCs set along with P1521, repair them before continu-
ing with the P1521 diagnostics.
The following conditions must be checked.
OEM recommended oil viscosity is being used.
Customer is following the oil change schedule.
Check the engine oil for contamination. (i.e., fuel and/or engine coolant)
Internal engine condition that may effect oil pressure.
Were any of the above condition found?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Change the engine oil using the correct oil viscosity.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
When Monitored:
Ignition on. In plant mode only.
Set Condition:
PCM recognizes the Brake Pedal couldnot electrically indicate the applied (On) position with both switch
inputs. One trip fault.
Possible Causes
(B29) BRAKE SWITCH NO.1 SIGNAL CIRCUIT OPEN
(V32) BRAKE SWITCH NO.2 SIGNAL CIRCUIT OPEN
STOP LAMP SWITCH
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
NOTE: Make sure the Stop Lamp Switch is adjusted properly before continuing.
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.STOP LAMP SWITCH OPERATION
Turn the ignition off.
Disconnect the Stop Lamp Switch harness connector.
Measure the resistance between the (Z429) Ground circuit terminal and the(B29) Brake Switch No.1 Signal terminal
in the Stop Lamp Switch.
Apply and release the brake pedal while monitoring the ohmmeter.
Does the resistance change from below 5.0 ohms to open circuit when pressingandreleasingthe
brake pedal switch?
Ye s>>
Go To 3
No>>
Replace the Stop Lamp Switch.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
3.STOP LAMP SWITCH OPERATION
Measure the resistance between the (V30) Fused Ignition Switch Output terminal and the (V32) Brake Switch No.2
Signal circuit terminal in the Stop Lamp Switch.
Apply and release the brake pedal while monitoring the ohmmeter.
Does the resistance change from below 5.0 ohms to open circuit when pressingandreleasingtheStop
Lamp switch?
Ye s>>
Go To 4
No>>
Replace the Stop Lamp Switch.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
When Monitored:
Ignition on, In plant mode passed the Applied test.
Set Condition:
PCM recognizes the Brake Pedal could not electronically indicate the released (Off) position with both
switches. If P1572 sets, P1573 will also set. One trip fault.
Possible Causes
(V32) BRAKE SWITCH NO.2 SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE
(B29) BRAKE SWITCH NO.1 SIGNAL CIRCUIT SHORTED TO GROUND
STOP LAMP SWITCH
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
NOTE: Make sure the Stop Lamp Switch is adjusted properly before continuing.
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.STOP LAMP SWITCH OPERATION
Turn the ignition off.
Disconnect the Stop Lamp Switch harness connectors.
Measure the resistance between the (Z429) Ground circuit terminal and the(B29) Brake Switch No.1 Signal terminal
in the Stop Lamp Switch.
Apply and release the brake pedal while monitoring the ohmmeter.
Does the resistance change from below 5.0 ohms to an open circuit when pressing and releasing the
brake switch?
Ye s>>
Go To 3
No>>
Replace the Stop Lamp Switch.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
3.STOP LAMP SWITCH OPERATION
Measure the resistance between the (V30) Fused Ignition Switch Output circuit terminal and the (V32) Brake Switch
No.2 Signal terminal in the Stop Lamp Switch.
Apply and release the brake pedal while monitoring the ohmmeter.
Does the resistance change from below 5.0 ohms to an open circuit when pressing and releasing the
Stop Lamp switch?
Ye s>>
Go To 4
No>>
Replace the Stop Lamp Switch.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
When Monitored:
Ignition on, Engine running, and no ECT DTCs present.
Set Condition:
PCM recognizes that the ECT has failed its self coherence test. The coolanttemp should only change at a
certain rate, if this rate is too slow or too fast this fault will set. Two trip fault. Three good trips to clear MIL.
ETC light will illuminate on first trip failure.
Possible Causes
LOW COOLANT LEVEL
(K2) ECT SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE
(K2) ECT SIGNAL CIRCUIT OPEN
(K900) SENSOR GROUND CIRCUIT OPEN
(K2) ECT SIGNAL CIRCUIT SHORTED TO GROUND
(K2) ECT SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND
THERMOSTAT
ECT SENSOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
NOTE: If this code sets during extreme ambient temperatures, improper installation of a block heater could
be the cause of this DTC.
With a scan tool, read DTCs.
Diagnose all other ECT and Cooling System codes before continuing.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.LOW COOLANT LEVEL
NOTE: If a Engine Coolant Temperature (ECT) DTC is set along with this code,diagnose the ECT DTC first.
NOTE: Inspect the ECT terminals and related PCM terminals. Ensure the terminals are free from corrosion
and damage.
NOTE: The best way to diagnose this DTC is to allow the vehicle to sit overnight outside in order to have
a totally cold soaked engine.
NOTE: Extremely cold outside ambient temperatures may have caused this DTCtoset.
NOTE: Need to make sure that no Cooling System DTCs are set or changes that would make the warm up
much slower or much faster: broken water pump can set this, addition of aftermarket auxiliary cooler can
set this DTC.
WARNING: Never open the cooling system when the engine is hot. The system isunder pressure. Failure to
follow these instructions can result in personal injury or death. Allow the engine to cool before opening the
cooling system.
page page
ENGINE - ELECTRICAL DIAGNOSTICS -
DIESEL
DIAGNOSIS AND TESTING
PRE-DIAGNOSTIC TROUBLESHOOTING
PROCEDURE............................. 1150
POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL)................................. 1152
POWERTRAIN VERIFICATION TEST VER - 2
(DIESEL)................................. 1153
POWERTRAIN VERIFICATION TEST VER - 4
(DIESEL)................................. 1154
POWERTRAIN VERIFICATION TEST VER - 5
(DIESEL)................................. 1156
INTERMITTENT CONDITION ............... 1157
P0016-ENGINE SPEED SIGNAL MISMATCH . 1158
P0069-BOOST KEY ON RATIONALITY ...... 1160
P0071-INLET AIR TEMP SENSOR
RATIONALITY............................ 1163
P0072-INLET AIR TEMP SENSOR VOLTAGE
TOO LOW................................ 1165
P0073-INLET AIR TEMP SENSOR VOLTAGE
TOO HIGH............................... 1169
P0088-FUEL RAIL PRESSURE SIGNAL IS
ABOVE MAX LIMIT........................ 1174
P0106-INLET AIR PRESSURE SENSOR
RATIONALITY............................ 1176
P0107-INLET AIR PRESSURE SENSOR
VOLTAGE TOO LOW...................... 1178
P0108-INLET AIR PRESSURE SENSOR
VOLTAGE TOO HIGH...................... 1183
P0111-INTAKE AIR TEMPERATURE (IAT)
SENSOR RATIONALITY................... 1188
P0112-INTAKE AIR TEMPERATURE (IAT)
SENSOR VOLTAGE TOO LOW............. 1190
P0113-INTAKE AIR TEMPERATURE (IAT)
SENSOR VOLTAGE TOO HIGH............. 1195
P0116-ENGINE COOLANT TEMPERATURE
(ECT) SENSOR RATIONALITY............. 1200
P0117-ENGINE COOLANT TEMPERATURE
(ECT) SENSOR VOLTAGE TOO LOW....... 1202
P0118-ENGINE COOLANT TEMPERATURE
(ECT) SENSOR VOLTAGE TOO HIGH...... 1206
P0128-THERMOSTAT RATIONALITY ........ 1211
P0148-HIGH PRESSURE COMMON RAIL
(HPCR) CHECKSUM...................... 1212
P0169-WATER IN FUEL (WIF) LIGHT ON
TOO LONG............................... 1215
P0191-FUEL RAIL PRESSURE SENSOR
PERFORMANCE.......................... 1217
P0192-FUEL PRESSURE SENSOR
VOLTAGE TOO LOW...................... 1219P0193-FUEL PRESSURE SENSOR
VOLTAGE TOO HIGH...................... 1224
P0201-INJECTOR #1 CONTROL CIRCUIT . . . 1229
P0202-INJECTOR #2 CONTROL CIRCUIT . . . 1233
P0203-INJECTOR #3 CONTROL CIRCUIT . . . 1237
P0204-INJECTOR #4 CONTROL CIRCUIT . . . 1241
P0205-INJECTOR #5 CONTROL CIRCUIT . . . 1245
P0206-INJECTOR #6 CONTROL CIRCUIT . . . 1249
P0217-DECREASED ENGINE
PERFORMANCE DUE TO ENGINE
OVERHEAT CONDITION................... 1253
P0219-CRANKSHAFT POSITION SENSOR
OVER SPEED SIGNAL.................... 1255
P0234-TURBOCHARGER OVERBOOST
CONDITION.............................. 1257
P0236-MAP SENSOR TOO HIGH
TOO LONG............................... 1259
P0237-MAP SENSOR VOLTAGE TOO LOW . 1261
P0238-MAP SENSOR VOLTAGE TOO HIGH . 1266
P0243-WASTEGATE PRESSURE CONTROL
PWM.................................... 1271
P0251-CP3 PUMP REGULATOR CONTROL . 1277
P0299-BOOST IN RANGE LOW ............ 1283
P0300-MULTIPLE CYLINDER MISFIRE ..... 1286
P0301-CYLINDER # 1 MISFIRE ............ 1289
P0302-CYLINDER # 2 MISFIRE ............ 1292
P0303-CYLINDER # 3 MISFIRE ............ 1295
P0304-CYLINDER # 4 MISFIRE ............ 1298
P0305-CYLINDER # 5 MISFIRE ............ 1301
P0306-CYLINDER # 6 MISFIRE ............ 1304
P0335-CRANKSHAFT POSITION (CKP)
LOST.................................... 1307
P0336-CRANKSHAFT POSITION (CKP)
SENSOR SIGNAL......................... 1313
P0337-CRANKSHAFT POSITION (CKP)
SENSOR VOLTAGE TOO LOW............. 1319
P0338-CRANKSHAFT POSITION (CKP)
SENSOR VOLTAGE TOO HIGH............ 1322
P0340-CAMSHAFT POSITION (CMP) LOST . 1324
P0341-CAMSHAFT POSITION (CMP)
SENSOR SIGNAL......................... 1330
P0381-WAIT TO START LAMP
INOPERATIVE............................ 1336
P0461-FUEL LEVEL UNIT NO CHANGE
OVER TIME.............................. 1338
P0462-LOW VOLTAGE DETECTED AT THE
FUEL LEVEL SENSOR.................... 1341
P0463-HIGH VOLTAGE DETECTED AT THE
FUEL LEVEL SENSOR.................... 1345
P0477-LOW VOLTAGE ON THE ENGINE
BRAKE DRIVER.......................... 1348
INTERMITTENT CONDITION
For a complete wiring diagramRefer to Section 8W.
POSSIBLE CAUSES
INTERMITTENT CONDITION
Diagnostic Test
1.INTERMITTENT CONDITION
NOTE: The conditions that set the DTC are not present at this time. The following list may help in identi-
fying the intermittent condition.
WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands
near the pulleys, belts, or fan. Do notwear loose clothing. Failure to follow these instructions can result in
personal injury or death.
Refer to any Technical Service Bulletins (TSBs) that may apply.
Review the scan tool Freeze Frame information. If possible, try to duplicate the conditions under which the DTC set.
With the engine running at normal operating temperature, monitor the scantool parameters relatedtotheDTCwhile
wiggling the wire harness. Look for parameter values to change and/or a DTCto set.
Turn the ignition off.
Visually inspect the related wire harness. Disconnect all the related harness connectors. Look for any chafed,
pierced, pinched, partially broken wires and broken, bent, pushed out, orcorroded terminals.
Perform a voltage drop test on the related circuits between the suspected faulty component and the ECM.
Inspect and clean all ECM, engine, and chassis grounds that are related to the most current DTC.
If numerous trouble codes were set, use a wire schematic and look for any common ground or supply circuits.
For any Relay DTCs, actuate the Relay with the scan tool and wiggle the related wire harness to try to interrupt the
actuation.
For intermittent Evaporative Emission trouble codes perform a visual andphysical inspection of the related parts
including hoses and the Fuel Filler cap.
For intermittent Misfire DTC’s check for restrictions in the Intake and Exhaust system, proper installation of Sensors,
vacuum leaks, and binding components that are run by the accessory drive belt.
Use the scan tool to perform a System Test if one applies to failing component.
A co-pilot, data recorder, and/or lab scope should be used to help diagnoseintermittent conditions.
Were any problems found during the above inspections?
Ye s>>
Perform the necessary repairs.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL).
No>>
Te s t C o m p l e t e .