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compressed air.
b. If the fins of the cooler condenser assy are bent, straighten them using a screwdriver or pliers.
2.INSPECT CONDENSER FOR REFRIGERANT LEAKAGE
a. Using a halogen leak detector, check the pipe joints for refrigerant leakage.
b. If refrigerant leakage is detected in a joint, check the torque of the joint.
COMPONENTS
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Fig. 86: Identifying Cooler Condenser Assy Components And Replacements (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 87: Identifying Cooler Condenser Assy Components And Replacements (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
OVERHAUL
HINT:
Installation is in the reverse order of removal.
See COMPONENTS .
1.DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY
2.EVACUATE REFRIGERANT HFC-134A (R134A) (See REPLACEMENT
)
3.REMOVE AIR CLEANER INLET NO. 1 (See REPLACEMENT
)
4.REMOVE AIR CLEANER ASSY (See REPLACEMENT
)
5.DISCONNECT DISCHARGE HOSE SUB-ASSY NO. 1
a. Remove the bolt and disconnect the discharge hose sub-assy No. 1 from the condenser assy.
b. Remove the O-ring from the discharge hose sub-assy No. 1.
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Fig. 88: Disconnecting Discharge Hose Sub-Assy No. 1
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6.DISCONNECT LIQUID TUBE SUB-ASSY A
a. Remove the bolt and disconnect the liquid tube sub-assy A from the cooler condenser assy.
b. Remove the O-ring from the liquid tube sub-assy A.
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Fig. 89: Disconnecting Liquid Tube Sub-Assy A
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.REMOVE HIGH PITCHED HORN ASSY (See REPLACEMENT
)
8.REMOVE LOW PITCHED HORN ASSY (See REPLACEMENT
)
9.REMOVE SMOG VENTILATION SENSOR
a. Disconnect the connector.
b. Remove the bolt and smog ventilation sensor.
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Fig. 90: Removing Smog Ventilation Sensor Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
10.REMOVE HOOD LOCK ASSY
a. Remove the 2 bolts, nut and hood lock ass
y.
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Fig. 91: Removing Hood Lock Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.REMOVE RADIATOR SUPPORT SUB-ASSY UPPER
a. Remove the 2 nuts and 2 radiator brackets.
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Fig. 92: Removing Radiator Brackets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Remove the 4 bolts and 2 condenser brackets.