Page 3457 of 4500
Fig. 176: Taping Crankshaft Damper Using SST And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Using SST, install the damper bolt.
SST 09213-70010, 09330-00021
Torque: 245 N.m (2,500 kgf.cm, 181 ft.lbf)
c. Ali
gn the pulley set key with the key groove of the crankshaft damper.
Page 3458 of 4500
Fig. 177: Installing Damper Bolt Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
78.ADJUST VALVE CLEARANCE (See ADJUSTMENT
)
79.INSTALL V-RIBBED BELT TENSIONER ASSY
a. Install the belt tensioner with the bolt and 2 nuts.
Torque: 16 N.m (163 kgf.cm, 11 ft.lbf)
HINT:
Use a bolt that is 106 mm (4.18 in.) in length.
80.INSTALL IDLER PULLEY SUB-ASSY NO.2
a. Install the idler pulley and cover plate with the bolt.
Torque: 39 N.m (398 kgf.cm, 29 ft.lbf)
81.INSTALL TIMING BELT COVER SUB-ASSY NO.2
a. Fit the timing belt cover, matching the claws and pin with each part.
b. Install the timing belt cover with the 2 bolts.
Torque: 16 N.m (163 kgf.cm, 12 ft.lbf)
Page 3459 of 4500
HINT:
Use bolts that are 106 mm (4.17 in.) in length.
Fig. 178: Installing Timing Belt Cover Sub
-Assy No.2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
82.INSTALL IDLER PULLEY ASSY
a. Install the idler pulley with the 2 bolts and 2 nuts.
Torque:
32 N.m (326 kgf.cm, 24 ft.lbf) for 14 mm head bolt A
16 N.m (163 kgf.cm, 12 ft.lbf) for 12 mm head bolt B
HINT:
Each bolt length is indicated below.
Bolt length:
114 mm (4.49 in.) for 14 mm head (A)
Page 3460 of 4500
106 mm (4.17 in.) for 12 mm head (B)
Fig. 179: Installing Idler Pulley Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
83.INSTALL TIMING BELT COVER SUB-ASSY NO.3 LH
a. Install the gasket to the cover.
b. Run the camshaft position sensor wire through the cover hole.
c. Install the cover with the 4 bolts.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
d. Install the wire grommet to the cover.
e. Install the sensor connector to the sensor holder.
f. Connect the sensor connector.
g. Install the sensor wire to the wire clamp on the cover.
h. Install the en
gine wire to the 2 wire clamps on the cover.
Page 3461 of 4500
Fig. 180: Installing Timing Belt Cover Sub-Assy No.3 LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
i. Connect the 2 water bypass hoses, as shown in the illustration.
j. Install the No. 3 water bypass pipe to the cover with the cap nut.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
k. Install the en
gine wire to the 2 wire clamps on the cover.
Page 3462 of 4500
Fig. 181: Connecting Water By-Pass Hoses
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
84.INSTALL TIMING CHAIN OR BELT COVER NO.2
a. Install the gasket to the cover.
b. Install the cover with the cap nut and 3 bolts.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
c. Install the 2 PS air hoses to the clamp on the cover.
Page 3463 of 4500
Fig. 182: Installing Cover With Cap Nut And Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
85.INSTALL SEMICIRCULAR PLUG
a. Remove any old packing (FIPG) material.
b. Apply seal packing to the semicircular plug grooves.
Seal packing: Part No. 08826-00080 or equivalent
Page 3464 of 4500
Fig. 183: Identifying Applying Seal Packing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Install the 4 semicircular plugs to the cylinder heads as shown in the illustration.