Page 4145 of 4500
Fig. 44: Installing Fuel Pressure Regulator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
20.INSTALL FUEL PUMP CUSHION RUBBER
21.INSTALL FUEL SUCTION SUPPORT NO.2
a. Push the fuel suction support, and attach the 3 snap claws to the claw holes.
Page 4146 of 4500
Fig. 45: Pushing Fuel Suction Support
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
22.INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY
a. Install a new gasket to the fuel suction plate.
b. Connect the fuel sub-suction hose to the fuel return jet tube.
c. Attach the fuel pump and sender
gauge to the fuel tank.
Page 4147 of 4500
Fig. 46: Installing Fuel Sub-Suction Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
23.INSTALL FUEL TANK VENT TUBE SET PLATE
a. Install the set plate with the 8 bolts.
Torque: 6.0 N.m (61 kgf.cm, 52 in..lbf)
24.INSTALL FUEL TANK MAIN TUBE SUB-ASSY
a. Attach the fuel tube connector to the port of the fuel suction plate.
b. Install the tube joint clip.
Page 4148 of 4500
Fig. 47: Installing Fuel Tube Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
25.INSTALL REAR FLOOR SERVICE HOLE COVER NO.2
Install the service hole cover with the 3 cap nuts.
Page 4149 of 4500
Fig. 48: Installing Service Hole Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
26.INSTALL BENCH TYPE REAR SEAT CUSHION ASSY (FIXED TYPE REAR SEAT) (See
OVERHAUL
)
27.INSTALL SEPARATE TYPE REAR SEAT CUSHION ASSY LH (SEPARATED TYPE REAR
SEAT) (See OVERHAUL
)
28.ADD FUEL (See PRECAUTION
)
29.CONNECT BATTERY NEGATIVE TERMINAL
30.INSPECT FUEL PUMP OPERATION AND CHECK FOR FUEL LEAKS (See ON
-VEHICLE
INSPECTION )
COMPONENTS
Page 4150 of 4500
Fig. 49: Exploded View Of Fuel Tank Assy Components
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
Page 4151 of 4500
1.WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See PRECAUTION )
2.DISCONNECT BATTERY NEGATIVE TERMINAL
3.DRAIN FUEL (See PRECAUTION
)
4.REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSY LH (SEPARATED TYPE REAR
SEAT) (See OVERHAUL
)
5.REMOVE BENCH TYPE REAR SEAT CUSHION ASSY (FIXED TYPE REAR SEAT) (See
OVERHAUL
)
6.REMOVE REAR FLOOR SERVICE HOLE COVER NO.2 (See REPLACEMENT
)
7.REMOVE FUEL TANK MAIN TUBE SUB-ASSY
a. Disconnect the connector in the fuel tank side.
1. Remove the tube joint clip.
2. Pull out the fuel main tube.
3. Plu
g the port of the fuel suction plate with a clean rubber cap.
Page 4152 of 4500
Fig. 50: Disconnecting Connector In Fuel Tank Side
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Disconnect the connector in the fuel pipe side.
1. Clean the pipe before the operation.
2. Pull out the connector, holding the claw of the retainer by thumb as shown in the illustration.
HINT:
Do not remove the retainer when it is reinstalled.