Page 3577 of 4500
Fig. 293: Tightening Cylinder Head Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. Install and uniformly tighten the 10 cylinder head bolts, and plate washers in the sequence shown in
the illustration.
Torque: 59 N.m (602 kgf.cm, 44 ft.lbf)
Page 3578 of 4500
Fig. 294: Installing Cylinder Head Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
f. Mark the front of the cylinder head bolt head with paint.
g. Retighten the cylinder head bolts by 90° in the sequence shown in the illustration.
h. Check that the painted mark is now at a 90° angle to the front.
Page 3579 of 4500
Fig. 295: Identifying Painted Mark
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i. Install the gasket to the cylinder head cover.
j. Install the seal washer to the bolt.
k. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts in several passes.
Torque: 6.0 N.m (61 kgf.cm, 53 in..lbf)
l. Install the hose bracket of the EVAP to the cylinder head cover.
m. Install the wire clamp to the bracket on the cylinder head cover.
19.INSTALL W/CATALYST CONVERTER ASSY
20.INSTALL WATER BYPASS JOINT FR
a. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
b. Connect the ECT connector.
Page 3580 of 4500
Fig. 296: Installing Water By-Pass Joint FR
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Page 3581 of 4500
Fig. 297: Applying Seal Packing To Sealing Groove
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Page 3582 of 4500

Fig. 298: Installing Water By-Pass Joint RR
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
21.INSTALL WATER INLET HOUSING
a. Install a new O-ring to the inlet housing.
b. Apply soapy water to the O-ring.
c. Apply seal packing to the sealing groove of the inlet housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
<002c0051005600570044004f004f00030044000300510052005d005d004f004800030057004b004400570003004b00440056000300450048004800510003004600580057000300570052000300440003001500030057005200030016000300500050000300
0b001300110013001b00030057005200030013001100140015[ in.) opening.
Parts must be assembled within 3 minutes of application. Otherwise the material must be
removed and reapplied.
Install the water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
22.INSTALL WATER BYPASS JOINT RR
a. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
23.INSTALL INTAKE MANIFOLD ASSY
a. Place 2 new gaskets on the cylinder heads with the white mark facing outward.
Page 3583 of 4500
Fig. 299: Placing Gaskets On Cylinder Heads
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Install the upper and lower intake manifold assembly with the 6 bolts and 4 nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
Page 3584 of 4500
Fig. 300: Installing Upper And Lower Intake Manifold Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
24.INSTALL FUEL PIPE SUB-ASSY NO.2 (See REPLACEMENT
)
25.INSTALL VACUUM SWITCHING VALVE ASSY
26.INSTALL V-VANK COVER BRACKET NO.4
27.INSTALL V-BANK COVER BRACKET NO.3
28.INSTALL V-BANK COVER BRACKET NO.2
29.INSTALL V-BANK COVER BRACKET NO.1
30.INSTALL THROTTLE BODY ASSY (See REPLACEMENT
)
31.INSTALL NO.3 CAMSHAFT SUB-ASSY (See REPLACEMENT
)
REPLACEMENT