Page 3489 of 4500
Fig. 206: Taping Damper Using SST And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Using SST, install the damper bolt.
SST 09213-7001 1, 09330-00021
Torque: 245 N.m (2,500 kgf.cm, 181 ft.lbf)
c. Ali
gn the pulley set key with the key groove of the crankshaft damper.
Page 3490 of 4500
Fig. 207: Installing Damper Bolt Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
35.INSTALL IDLER PULLEY ASSY
a. Install the idler with the 2 bolts and 2 nuts.
Torque:
32 N.m (326 kgf.cm, 24 ft.lbf) for 14 mm head bolt A
16 N.m (163 kgf.cm, 12 ft.lbf) for 12 mm head bolt B
Page 3491 of 4500
Fig. 208: Installing Idler Pulley And Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
Each bolt length is indicated below.
Bolt length:
114 mm (4.49 in.) for 14 mm head (A)
106 mm (4.17 in.) for 12 mm head (B)
36.INSTALL V-RIBBED BELT TENSIONER ASSY
a. Install the belt tensioner with the bolt and 2 nuts.
Torque: 16 N.m (163 kgf.cm, 12 ft.lbf)
HINT:
Use a bolt that is 106 mm (4.18 in.) in length.
Page 3492 of 4500
37.INSTALL TIMING BELT COVER SUB-ASSY NO.2
a. Fit the cover No. 2, matching the claws and pin with each part.
b. Install the timing belt cover with the 2 bolts.
Torque: 16 N.m (163 kgf.cm, 12 ft.lbf)
HINT:
Use bolts that are 106 mm (4.17 in.) in length.
Fig. 209: Installing Timing Belt Cover With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
38.INSTALL TIMING BELT COVER SUB-ASSY NO.3 LH
a. Install the gasket to the cover.
b. Run the camshaft position sensor wire through the cover hole.
c. Install the cover with the 4 bolts.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
d. Install the wire grommet to the cover.
e. Install the sensor connector to the sensor holder.
Page 3493 of 4500
f. Connect the sensor connector.
g. Install the sensor wire to the wire clamp on the cover.
h. Install the engine wire to the 2 wire clamps on the cover.
Fig. 210: Installing Timing Belt Cover Sub
-Assy No.3 LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
i. Connect the 2 water bypass hoses, as shown in the illustration.
j. Install the No. 3 water bypass pipe to the cover with the cap nut.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
Page 3494 of 4500
Fig. 211: Connecting Water By-Pass Hoses
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
39.INSTALL TIMING CHAIN OR BELT COVER NO.2
a. Install the gasket to the cover.
b. Install the cover with the cap nut and 3 bolts.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
c. Install the 2 PS air hoses to the clamp on the cover.
Page 3495 of 4500
Fig. 212: Installing Cover With Cap Nut And Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
40.INSTALL COMPRESSOR AND MAGNETIC CLUTCH
a. Install the cooler compressor, stay and wire bracket with the 3 bolts and nut.
Torque:
49 N.m (500 kgf.cm, 36ft.lbf) for bolt
29 N.m (296 kgf.cm, 21 ft.lbf) for nut
41.INSTALL GENERATOR ASSY (See REPLACEMENT
)
42.INSTALL VANE PUMP ASSY
a. Install the pump with the 2 bolts and nut. Alternately tighten the bolts and nut.
Torque:
39.2 N.m (400 kgf.cm, 29 ft.lbf) for bolt
43.1 N.m (440 kgf.cm, 32 ft.lbf) for nut
43.INSTALL FAN AND GENERATOR V BELT (See REPLACEMENT
)
44.INSTALL RADIATOR ASSY (See REPLACEMENT
)
45.INSTALL AIR CLEANER ASSY
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
Page 3496 of 4500
46.INSTALL OIL COOLER OUTLET TUBE NO.1
47.INSTALL OIL COOLER INLET TUBE NO.
48.INSTALL AIR CLEANER INLET NO.1
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
49.INSTALL INTAKE AIR CONNECTOR PIPE
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
50.INSTALL V-BANK COVER
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
51.REFILL ENGINE COOLANT (See REPLACEMENT
)
52.CHECK FOR ENGINE COOLANT LEAKS (See ON
-VEHICLE INSPECTION )
53.INSTALL ENGINE UNDER COVER NO.1
54.CONNECT BATTERY NEGATIVE TERMINAL
REPLACEMENT
1.REMOVE TIMING BELT (See REPLACEMENT
)
2.REMOVE CYLINDER HEAD COVER SUB-ASSY (See REPLACEMENT
)
3.PISTON & VALVE BREAK PREVENT WORK
a. Turn the crankshaft timing pulley counterclockwise by 45° and match the cut part with the
illustrated position.
HINT:
When the No. 1 cylinder is positioned at 45° BTDC, the valve and piston do not interfere with each other
even when the valve is fully open.