Page 3337 of 4500
Fig. 57: Identifying White Mark
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.
Torque: 44 N.m (449 kgf.cm, 32 ft.lbf)
Page 3338 of 4500
Fig. 58: Installing Exhaust Manifold
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
85.INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1
86.INSTALL ENGINE OIL LEVEL SENSOR
87.INSTALL CRANKSHAFT POSITION SENSOR (See REPLACEMENT
)
88.INSTALL OIL FILTER BRACKET SUB-ASSY
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
89.INSTALL IGNITION COIL ASSY
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
90.INSTALL ENGINE HANGER NO.2
Torque: 37 N.m (377 kgf.cm, 27 ft.lbf)
91.INSTALL ENGINE HANGER NO. 1
Torque: 37 N.m (377 kgf.cm, 27 ft.lbf)
92.INSTALL KNOCK SENSOR
a. Install the 2 knock sensors with the 2 nuts, as shown in the illustration.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
b. Connect the 2 knock sensor connectors.
Page 3339 of 4500
Fig. 59: Identifying Knock Sensor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
93.INSTALL VVT SENSOR
94.INSTALL CAMSHAFT POSITION SENSOR
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
95.INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY (See REPLACEMENT
- RH
and REPLACEMENT
- LH )
96.INSTALL OIL LEVEL GAGE GUIDE
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
97.INSTALL WATER BYPASS PIPE SUB-ASSY
a. Install a new O-rin
g to the water bypass pipe.
Page 3340 of 4500
b. Apply soapy water to the O-ring.
c. Push in the water bypass pipe end into the pipe hole of the water pump.
d. Install the water bypass pipe with the bolt.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
e. Install the wire clamp to the bracket of the water bypass pipe.
98.INSTALL WATER BYPASS JOINT RR
a. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
Fig. 60: Installing Water By
-Pass Joint RR
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
99.INSTALL WATER BYPASS JOINT FR
a. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
b. Connect the ECT sensor connector.
Page 3341 of 4500
Fig. 61: Installing Water By-Pass Joint FR
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
100.INSTALL WATER INLET HOUSING
a. Install a new O-ring to the inlet housing.
b. Apply soapy water on the O-ring.
c. Apply seal packing to the sealing groove of the inlet housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
<002c0051005600570044004f004f00030044000300510052005d005d004f004800030057004b004400570003004b004400560003004c0057005600030052005300480051004c0051004a000300460058005700030057005200030044000300150003005700
52000300160003005000500003000b001300110013001b0003[to 0.12 in.).
Parts must be assembled within 3 minutes of application. Otherwise the material must be
removed and reapplied.
d. Install the water inlet and housing assy with the 2 bolts. Alternately tighten the bolts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
Page 3342 of 4500
Fig. 62: Identifying Seal Packing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
101.INSTALL GENERATOR ASSY (See REPLACEMENT
)
102.INSTALL STARTER ASSY (See REPLACEMENT
)
103.INSTALL INTAKE MANIFOLD ASSY
a. Place 2 new gaskets on the cylinder heads with the white mark facing outward.
Page 3343 of 4500
Fig. 63: Installing Gaskets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Install the intake manifold assy with the 6 bolts and 4 nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
c. Connect the 8 in
jector connectors.
Page 3344 of 4500
Fig. 64: Installing Intake Manifold Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Install the engine wire protector (rear side) with the 2 bolts.
e. Install the engine wire protector (LH side) with the 4 bolts.
f. Install the 2 wire clamps on the en
gine wire (RH side) to the brackets on the RH delivery pipe.