2003 LEXUS LS430 Factory Repair Manual

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Page 1017 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 50: Measuring Clearance Between Brake Booster Assy And SST (2 Of 2) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Page 1018 of 4500

LEXUS LS430 2003 Factory Repair Manual Using SST, adjust the booster push rod length until the push rod lightly touches the pin head. SST 09737-00020 Fig. 51: Adjusting Booster Push Rod Length Courtesy of TOYOTA MOTOR SALES, U.S.A.,

Page 1019 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 52: Installing Brake Master Cylinder Sub-Assy And Vacuum Check Valve Bracket With Nuts Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Using SST, install the brake tube to the brake master cyl

Page 1020 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 53: Installing Brake Tube To Brake Master Cylinder Sub-Assy And ABS & TRACTION Actuator Assy Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 14.FILL RESERVOIR WITH BRAKE FLUID 15.BLEED MASTER C

Page 1021 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 54: Exploded View Of Brake Booster Assy Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. ON-VEHICLE INSPECTION 1.OPERATION CHECK a. Depress the brake pedal several times with the en gine off and

Page 1022 of 4500

LEXUS LS430 2003 Factory Repair Manual pedal reserve distance. b. Depress the brake pedal and start the engine. If the pedal goes down slightly, operation is normal. If not, replace the brake booster. Fig. 55: Identifying Brake Pedal

Page 1023 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 56: Identifying Air Tightness Check Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 3.INSPECT VACUUM CHECK VALVE a. Check that there is ventilation from the booster to engine, and no ventilation

Page 1024 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 57: Inspecting Vacuum Check Valve Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. REPLACEMENT 1.REMOVE ENGINE ROOM SIDE COVER 2.SEPARATE ENGINE ROOM NO.3 R/B a. Remove the bolt and separate th
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