Page 3609 of 4500
Fig. 325: Checking Valve Head Margin Thickness
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Check the valve head margin thickness.
Standard margin thickness: 1.0 mm (0.039 in.)
Minimum margin thickness: 0.5 mm (0.020 in.)
If the mar
gin thickness is less than the minimum, replace the valve.
Page 3610 of 4500
Fig. 326: Checking Valve Overall Length
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. Check the valve overall len
gth.
Page 3611 of 4500
Standard overall length:
94.80 to 95.30 mm (3.7323 to 3.7520 in.)
Minimum overall length: 94.55 mm (3.7224 in.)
If the overall length is less than the minimum, replace the valve.
Fig. 327: Checking Surface Of Valve Stem
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
f. Check the surface of the valve stem tip for wear.
If the valve stem tip is worn, resurface the tip with a grinder or replace the valve.
Page 3612 of 4500
Fig. 328: Checking Exhaust Valve
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.INSPECT EXHAUST VALVE
a. Clean the valves.
1. Using a gasket scraper, chip off any carbon from the valve head.
2. Usin
g a wire brush, thoroughly clean the valve.
Page 3613 of 4500
Fig. 329: Measuring Diameter Of Valve Stem Using Micrometer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Using a micrometer, measure the diameter of the valve stem.
Valve stem diameter:
5.465 to 5.480 mm (0.2152 to 2.2157 in.)
If the clearance is
greater than the maximum, replace the valve and guide bushing.
Page 3614 of 4500
Fig. 330: Removing Pits And Carbon
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Check the valve face angle.
1. Grind the valve enough to remove pits and carbon.
2. Check that the valve is ground to the correct valve face angle.
Valve face angle: 44.5°
If the valve face is worn, replace the valve.
Page 3615 of 4500
Fig. 331: Measuring Valve Head Margin Thickness
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Check the valve head margin thickness.
Standard margin thickness: 1.0 mm (0.039 in.)
Minimum margin thickness: 0.5 mm (0.020 in.)
If the mar
gin thickness is less than the minimum, replace the valve.
Page 3616 of 4500
Fig. 332: Checking Valve Overall Length
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. Check the valve overall len
gth.