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REPLACEMENT
1.WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See PRECAUTION
)
2.DISCONNECT BATTERY NEGATIVE TERMINAL
3.DRAIN FUEL (See PRECAUTION
)
4.REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSY LH (SEPARATED TYPE REAR
SEAT) (See OVERHAUL
)
5.REMOVE BENCH TYPE REAR SEAT CUSHION ASSY (FIXED TYPE REAR SEAT) (See
OVERHAUL
)
6.REMOVE REAR FLOOR SERVICE HOLE COVER NO.2
a. Remove the 3 cap nuts and service hole cover.
7.REMOVE FUEL TANK MAIN TUBE SUB-ASSY
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a. Remove the tube joint clip.
b. Pull out the fuel main tube.
c. Plu
g the port of the fuel suction plate with a clean rubber cap.
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Fig. 38: Pulling Out Fuel Main Tube
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8.REMOVE FUEL TANK VENT TUBE SET PLATE
a. Remove the 8 bolts and set plate.
9.REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY
a. Lift up the fuel pump and sender gauge. Disconnect the fuel sub-suction hose from the fuel return
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Fig. 39: Disconnecting Fuel Sub-Suction Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
10.REMOVE FUEL SUCTION SUPPORT NO.2
a. Using 2 screwdrivers, disconnect the 3 snap claws from the claw holes and remove the fuel suction
support.
11.REMOVE FUEL PUMP CUSHION RUBBER
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Fig. 40: Disconnecting Snap Claws From Claw Holes
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12.REMOVE FUEL PRESSURE W/JET PUMP REGULATOR ASSY
a. Disconnect the fuel return jet tube from the clamp of the fuel filter.
b. Pull out the fuel pressure regulator from the fuel filter, and remove the fuel pressure regulator and
fuel return jet tube.
c. Remove the O-rin
g from the fuel pressure regulator.
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Fig. 41: Disconnecting Fuel Return Jet Tube From Clamp Of Fuel Filter
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
13.REMOVE FUEL SUCTION PLATE W/SENDER GAUGE
a. Using 2 screwdrivers, disconnect the 4 snap claws from the claw holes and remove the fuel filter.
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Fig. 42: Disconnecting Snap Claws From Claw Holes
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Disconnect the fuel pump connector.
c. Remove the O-ring from the fuel port of the fuel suction plate.
14.REMOVE FUEL PUMP FILTER
a. Remove the clip and filter.
15.REMOVE FUEL PUMP ASSY
a. Pull out the fuel pump.
b. Remove the seal and spacer from the fuel pump.
16.INSTALL FUEL PUMP ASSY
a. Apply some gasoline to a new seal.
b. Install the spacer and a new seal to the fuel pump.
c. Push in the fuel pump.
17.INSTALL FUEL PUMP FILTER
a. Install the filter with a new clip.
18.INSTALL FUEL SUCTION PLATE W/SENDER GAUGE
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a. Apply a light coat of gasoline to a new O-ring, and install it to the fuel port of the fuel suction plate.
b. Connect the fuel pump connector.
c. Push the fuel filter, and attach the 4 snap claws to the claw holes.
Fig. 43: Installing Snap Claws To Claw Holes
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
19.INSTALL FUEL PRESSURE W/JET PUMP REGULATOR ASSY
a. Apply a light coat of gasoline to a new O-ring, and install it to the fuel pressure regulator.
b. Push in the fuel pressure regulator to the fuel filter.
c. Check that the fuel pressure regulator rotates smoothly.
If it does not rotates smoothly, the O-ring may be pinched. Remove the fuel pressure regulator and
perform steps (b) and (c) above.
d. Connect the fuel return
jet tube to the clamp of the fuel filter.