2003 LEXUS LS430 Factory Repair Manual

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Page 1889 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 37: Installing Tank Without Damaging O-Ring Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 11.ASSEMBLE SST SST 09230-01010, 09231-14010 a. Install the punch assembly to the overhaul handle, in

Page 1890 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 38: Installing Punch Assembly To Overhaul Handle Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 12.CAULK LOCK PLATE a. Lightly press SST against the lock plate in the order shown in the illustra

Page 1891 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 39: Identifying Caulk Lock Plate Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. HINT: Do not tap the areas protruding around the ports (1), flange (2) and brackets (3).

Page 1892 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 40: Tapping Areas Protruding Around Ports Flange And Brackets Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. The points shown in the illustration cannot be tapped with SST. Use pliers and be care

Page 1893 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 41: Removing Damage Core Plates Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Check the lock plate height (H) after completing the caulking. Plate height (H): 8.8 mm (0.346 in.) If not wi

Page 1894 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 42: Checking Lock Plate Height (H) After Completing Caulking Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 13.INSTALL DRAIN PLUG a. Install a new O-ring to the drain plug. b. Install the drai

Page 1895 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 43: Inspecting Water Leaks Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. HINT: On radiators with resin tanks, there is a clearance between the tank and lock plate where a minute amount of air

Page 1896 of 4500

LEXUS LS430 2003 Factory Repair Manual Fig. 44: Inspecting Leaks Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 15.INSTALL RADIATOR CAP SUB-ASSY 16.INSTALL PACKING COMPONENTS
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