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Fig. 14: Adding Coolant To Full Line For Radiator And Reservoir
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.CHECK FOR ENGINE COOLANT LEAKS
6.INSTALL AIR CLEANER INLET NO.1 (See REPLACEMENT
)
7.INSTALL V-BANK COVER
COMPONENTS
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Fig. 15: Identifying Water Pump Component Assy (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 16: Identifying Water Pump Component Assy (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 17: Identifying Water Pump Component Assy (3 Of 2)
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REPLACEMENT
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1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.DRAIN ENGINE COOLANT (See REPLACEMENT
)
3.REMOVE ENGINE UNDER COVER NO.1
4.REMOVE RADIATOR ASSY
5.REMOVE TIMING BELT (See REPLACEMENT
)
6.REMOVE WATER INLET HOUSING
a. Disconnect the water hose and remove the 2 bolts, inlet housing and O-ring.
Fig. 18: Disconnecting Water Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.REMOVE TIMING BELT IDLER SUB-ASSY NO.2 (See OVERHAUL
)
8.REMOVE WATER PUMP ASSY
a. Remove the 5 bolts, water pump and
gasket.
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Fig. 19: Removing Bolts, Water Pump And Gasket
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9.INSTALL WATER PUMP ASSY
a. Install a new gasket and the water pump with the 5 bolts, 2 stud bolts and nut.
Torque:
21 N m (215 kgf cm, 15 ft lbf) for bolt
18 N m (185 kgf cm, 13 ft lbf) for stud bolt
HINT:
Use a bolt this is 30 mm (1.18 in.) in length.
Page 1871 of 4500
Fig. 20: Installing Water Inlet Housing
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10.INSTALL WATER INLET HOUSING
a. Install a new O-ring.
b. Apply soapy water to the O-ring.
c. Apply seal packing to the groove of the water inlet housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
d. Install the water inlet housing with the 2 bolts. Then connect the water hose.
Bolt length:
75 mm (2.95 in.) for bolt A
25 mm (0.98 in.) for bolt B
Page 1872 of 4500
Fig. 21: Installing Water Inlet Housing With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See OVERHAUL
)
12.INSTALL TIMING BELT (See REPLACEMENT
)
13.INSTALL RADIATOR ASSY (See REPLACEMENT
)
14.REFILL ENGINE COOLANT (See REPLACEMENT
)
15.CONNECT BATTERY NEGATIVE TERMINAL
16.CHECK FOR ENGINE COOLANT LEAKS (See ON
-VEHICLE INSPECTION )
17.INSTALL ENGINE UNDER COVER NO.1
INSPECTION
1.INSPECT WATER PUMP ASSY
a. Visuall
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