Page 3633 of 4500
Different the bushes are used for the intake and exhaust.
Bush length: 40.5 mm (1.594 in.)
Fig. 348: Identifying Intake And Exhaust Bush Dimension
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Gradually heat the cylinder head to approximately 80 to 100 °C (176 to 212°F).
d. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.
SST 09201-01055 (09951-07100), 09950-70010
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1700190003004c00510011000c[
Page 3634 of 4500
Fig. 349: Taping Guide Bush Using SST And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard specified clearance (see
step 10) between the
guide bush and valve stem.
Page 3635 of 4500
Fig. 350: Identifying Specification Clearance Using Reamer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
15.INSPECT INTAKE VALVE SEAT
a. Usin
g a 45° carbide cutter, resurface the valve seats. Remove only enough metal to clean the seats.
Page 3636 of 4500
Fig. 351: Checking Intake Valve Seat Identify
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Check the valve seating position.
1. Apply a light coat of Prussian blue (or white lead) to the valve face.
2. Lightly press the valve against the seat. Do not rotate the valve.
c. Check the valve face and seat for the following:
1. If blue appears 360° around the face, the valve is concentric. If not, replace the valve.
Page 3637 of 4500
Fig. 352: Checking Valve Seating Position
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2. If blue appears 360° around the valve seat, the guide and face are concentric. If not, resurface
the seat.
3. Check that the seat contact is in the middle of the valve face and has the width below.
Width: 1.0 to 1.4 mm (0.039 to 0.055 in.)
Page 3638 of 4500
Fig. 353: Checking Seat Contact Surface (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If not, correct the intake valve seats as follows:
d. If the seating is too high on the valve face: Use 30° and 45° cutters to correct the seat.
e. If the seatin
g is too low on the valve face: Use 60° and 45° cutters to correct the seat.
Page 3639 of 4500
Fig. 354: Checking Seat Contact Surface (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
f. Handrub the valve and valve seat with an abrasive compound.
g. After handrubbing, clean the valve and valve seat.
Page 3640 of 4500
Fig. 355: Cleaning Valve And Valve Seat
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
16.INSPECT EXHAUST VALVE SEAT
a. Using a 45° carbide cutter, resurface the valve seats. Remove only enough metal to clean the seats.