2003 LEXUS LS430 fuel

Fluid SpecificationsSee FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate
(Drive Plate) TorqueStep1: 49 N.m (500 kgf.cm, 36 ft lbs)
Step2: Turn 90°
Fuel System
Pressure
Specification304 to 343 kPa (3.1 to 3.5 kgf/cm2 , 44 to 50 psi)
Fuel Pressure Test
ProcedureON-VEHICLE INSPECTION
Fuel Filter
LocationCOMPONENTS
Ignition
Firing Order &
Cylinder
IdentificationFIRING ORDER & CYLINDER IDENTIFICATION
Spark Plug
TypeND SK20R11
NGK 1FR6A11
GapStandard electrode gap: 1.0 - 1.1 mm (0.039 - 0.043 in.)
Maximum electrode gap: 1.3 mm (0.051 in.)
Torque7.5 N.m (76 kgf.cm, 66 ft.lbf)
Starting
StarterSERVICE DATA
TorqueTORQUE SPECIFICATION
Wheel Alignment
Front
Adjustment
SpecificationsSERVICE DATA
TorqueTORQUE SPECIFICATION
Rear
Adjustment
SpecificationsSERVICE DATA
TorqueTORQUE SPECIFICATION
Wheel & Tire
Wheel Lug Nut
Torque103 N.m (1,050 kgf.cm 76 ft.lbf)

NG: REPLACE THE CD
OK: Go to next step
3.CHECK RADIO RECEIVER ASSY
a. Insert another CD and check if it is ejected.
OK: The disc is ejected.
NG: REPLACE RADIO RECEIVER ASSY (SEE REPLACEMENT
)
OK: NORMAL OPERATION
INSPECTION PROCEDURE
1.CHECK SPEAKERS
a. Check the speaker unit installed condition.
1. Check that each speaker is securely installed.
OK: The problem goes away.
HINT:
The radio has a noise prevention function to reduce noise when listening to the radio. If a loud noise
occurs, check whether the ground at the antenna mounting base and the noise prevention unit are installed
and wired correctly.
NOISE CONDITION CHART
Noise ConditionsNoise Source
Depressing the accelerator pedal makes the noise louder. However, the noise
stops immediately when the engine is stopped.Alternator
Noise occurs while the A/C or heater is in operation.Blower motor
Noise can be heard during sudden acceleration on an unpaved road, or after the
ignition switch is turned ON.Fuel pump
Noise can be heard when the horn is pressed and released, or held down
continuously.Horn
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570003005600570052005300560003005a004b004800510003[the engine is
stopped.Ignition
Noise can be heard when the turn signal blinks.Flasher
Noise can be heard while window washer is in operation.Washer
Noise can be heard while the engine is running and continues after it is stopped.Water temperature
sensor
Noise can be heard while the wiper system is in operation.Wiper

Fig. 10: Communication Signal Reference Chart BEAN (Column)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
AVC-LAN:
Fig. 11: Communication Signal Reference Chart (AVC
-LAN)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1.METER GAUGE AND WARNING/INDICATOR
GAUGE:
GAUGE DETAIL
WARNING/INDICATOR:
ItemDetail
SpeedometerBased on a signal received from the wheel speed sensor, the skid control ECU
calculates vehicle speed and transmits the data to the meter (Direct line).
TachometerECM transmits engine speed to the meter display (Direct line).
Water Temperature
GaugeDisplays water temperature receiving a signal from the ECM (BEAN).
Fuel GaugeReceives the fuel sender gauge signal from the luggage room J/B ECU (BEAN).

Once calibration is completed, it is not necessary to perform the above procedures unless the magnetic
field strength is drastically changed.
HINT:
Inspect the related "Fuse" and "Relay" before confirming the suspected area as shown in the charts below.
MALFUNCTION SYSTEM:
MALFUNCTION SYSTEM SYMPTOMS REFERENCE
METER GAUGES:
METER GAUGES SYMPTOMS REFERENCE
WARNING LIGHTS:
SymptomSuspected AreaSee Procedure
Entire combination meter does
not operate1. Refer to troubleshootingENTIRE COMBINATION
METER DOES NOT OPERATE
Malfunction in ODO/TRIP SW1. Refer to troubleshootingMALFUNCTION IN ODO/TRIP
SW
Operating light control rheostat
does not change light brightness1. Refer to troubleshootingOPERATING LIGHT
CONTROL RHEOSTAT DOES
NOT CHANGE LIGHT
BRIGHTNESS
SymptomSuspected AreaSee Procedures
Malfunction in speedometer1. Refer to
troubleshootingsee MALFUNCTION IN SPEEDOMETER
Malfunction in tachometer1. Refer to
troubleshootingMALFUNCTION IN TACHOMETER
Malfunction in fuel receiver
gauge1. Refer to
troubleshootingMALFUNCTION IN FUEL RECEIVER
GAUGE
Malfunction in water
temperature receiver gauge1. Refer to
troubleshootingMALFUNCTION IN WATER
TEMPERATURE RECEIVER GAUGE

signal data.
Fig. 35: Display E And
- -
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
WATER TEMPERATURE GAUGE:
WATER TEMPERATURE GAUGE FAIL-SAFE REFERENCE
FUEL SIGNAL (FUEL INJECTION SIGNAL):
FUEL SIGNAL (FUEL INJECTION SIGNAL) FAIL-SAFE REFERENCE
FUEL SIGNAL (GAUGE SIGNAL):
ConditionResponseRecovery
Water temperature data is interrupted for
5 seconds.The gauge needle indicates
below "C".Water temperature data is
received.
ConditionResponseRecovery
While the ignition switch is in the ON
position, the fuel injection signal is
interrupted for 60 seconds.Fuel gauge calibration is
performed using average fuel
consumption data.The ignition switch is turned
from off to on and normal
data is received.

FUEL SIGNAL (GAUGE SIGNAL) FAIL-SAFE REFERENCE
SHIFT INDICATOR:
SHIFT INDICATOR FAIL-SAFE REFERENCE
GEAR POSITION INDICATOR (1 TO 6):
GEAR POSITION INDICATOR (1 TO 6) FAIL-SAFE REFERENCE
ABS & BRAKE:
ABS & BRAKE FAIL-SAFE REFERENCE
DOOR:
DOOR FAIL-SAFE REFERENCE
TAIL:
TAIL FAIL-SAFE REFERENCE
BEAM:
BEAM FAIL-SAFE REFERENCE
ConditionResponseRecovery
While the ignition switch is in the ON position, the
sender signal is interrupted for 60 seconds and a
malfunction signal is received from one of the gauges
for 10 to 20 seconds.The needle indicates
E, and the warning
light comes on.The ignition switch is
turned from off to on and
normal data is received.
ConditionResponseRecovery
"P to D" data is interrupted for 3 seconds.All indicators go off.Normal data is received.
"S" data is interrupted for 3 seconds.The "S" indicator goes off.Normal data is received.
ConditionResponseRecovery
Gear position data is interrupted for 3 seconds or a malfunction
signal is received.The indicator goes
off.Normal data is
received.
ConditionResponseRecovery
ABS & Brake data is interrupted for 10 seconds.The warning light comes on.Normal data is received.
ConditionResponseRecovery
Regular data is interrupted.The data received most recently remains displayed.Normal data is received.
ConditionResponseRecovery
Regular data is interrupted.The data received most recently remains displayed.Normal data is received.
ConditionResponseRecovery
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11[The indicator goes off.Normal data is received.

ACTIVE TEST
Performing the ACTIVE TEST using the hand-held tester allows the meters, indicators and so on to operate
without parts removal. Performing the ACTIVE TEST as the first step of troubleshooting is one way to shorten
labor time.
It is possible to display the DATA LIST on hand-held tester during the ACTIVE TEST.
a. Connect the hand-held tester to DLC3.
b. Turn the ignition switch to the ON position.
c. From the display on tester, perform the "ACTIVE TEST".
METER:
METER ACTIVE TEST REFERENCE
ItemTest DetailsDiagnostic Note
SPEED METER0 / 40(24) / 80(48) / 120(72) / 160(96) / 180
(108) / 200(120) km/h(mph)-
TACHOMETEROrpm / 1000rpm / 2000rpm / 3000rpm /
4000rpm / 5000rpm / 6000rpm / 7000rpm-
FUEL GAUGEOFF, EMPTY, 1/2, FULL-
COOLANT TEMPLOW /NORMAL /HIGH-
LOW FUEL WARNIndicat. Lamp FUEL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
OPEN DOOR
WARNIndicat. Lamp DOOR (OFF/ON)Confirm that the vehicle is stopped
and engine idling
P-BELT REMINDIndicat. Lamp P-SEAT BELT (OFF/ON)Confirm that the vehicle is stopped
and engine idling
D-BELT REMINDIndicat. Lamp D-SEAT BELT (OFF/ON)Confirm that the vehicle is stopped
and engine idling
OIL PRESS WARNIndicat. Lamp OIL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
DISCHARGE
WARNIndicat. Lamp CHARGE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
BRAKE WARNIndicat. Lamp BRAKE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
HEADLIGHT INDICIndicat. Lamp HEAD (OFF/ON)Confirm that the vehicle is stopped
and engine idling
TAILLIGHT INDICIndicat. Lamp TAIL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
CRUISE INDICIndicat. Lamp CRUISE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
ECT SNOW INDICIndicat. Lamp ECR SNOW (OFF/ON)Confirm that the vehicle is stopped
and engine idling

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
OK: GO TO ENGINE CONTROL SYSTEM (SEE REPLACEMENT
)
WIRING DIAGRAM
Fig. 55: Fuel Receiver Gauge Wiring Diagram

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.PERFORM ACTIVE TEST BY HAND-HELD TESTER
a. Operate the hand-held tester according to the steps on the display and select the "ACTIVE TEST".
METER:
METER ACTIVE TEST REFERENCE
OK:
Needle indication is normal.
NG: REPLACE COMBINATION METER ASSY (SEE OVERHAUL
)
ItemTest DetailsDiagnostic Note
FUEL GAUGEOFF, EMPTY, 1/2, FULL-