Page 3409 of 4500
Fig. 128: Aligning Holes Of Driven Main Gear And Sub Gear Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
48.REMOVE OIL PUMP SEAL
a. Using a screwdriver and wooden block, pry out the oil seal.
HINT:
Tape the screwdriver tip before use.
Page 3410 of 4500
Fig. 129: Prying Out Oil Seal Using Screwdriver
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
49.INSTALL OIL PUMP SEAL
a. Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump body
edge.
SST 09316-60011 (09316-00011)
b. Apply MP grease to the oil seal lip.
Page 3411 of 4500
Fig. 130: Taping Oil Seal Using SST And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
50.REMOVE ENGINE REAR OIL SEAL
a. Using a screwdriver and hammer, tap out the oil seal.
Page 3412 of 4500
Fig. 131: Taping Out Oil Seal Using Screwdriver And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
51.INSTALL ENGINE REAR OIL SEAL
a. Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal
retainer edge.
SST 09223-56010
b. Apply MP grease to the oil seal lip.
52.INSTALL ENGINE REAR OIL SEAL RETAINER
a. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces
of the oil seal retainer and cylinder block.
1. Using a razor blade and gasket scraper, remove all the oil packing (FIPG) material from the
gasket surfaces and sealing grooves.
2. Thoroughly clean all components to remove all the loose material.
Page 3413 of 4500
3. Using a non-residue solvent, clean both sealing surfaces.
Fig. 132: Taping In Oil Seal Using SST And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Apply seal packing to the oil seal retainer as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
1. Install a nozzle that has its opening cut to 3 to 4 mm (0.12 to 0.16 in.).
2. Parts must be assembled within 5 minutes of application. Otherwise the material must be
removed and reapplied.
3. Immediatel
y remove the nozzle from the tube and reinstall the cap.
Page 3414 of 4500
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Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Install a new O-ring to the cylinder block.
d. Install the oil seal retainer with the 7 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
Page 3415 of 4500
Fig. 134: Installing O-Ring To Cylinder Block
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
53.INSTALL OIL PUMP ASSY (See REPLACEMENT
)
54.INSTALL OIL STRAINER SUB-ASSY (See REPLACEMENT
)
55.INSTALL OIL PAN STUD BOLT
Page 3416 of 4500
Fig. 135: Identifying Oil Pan Stud Bolt Diameter
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
56.INSTALL OIL PAN SUB-ASSY (See REPLACEMENT
)
57.INSTALL OIL PAN BAFFLE PLATE (See REPLACEMENT
)
58.INSTALL OIL PAN SUB-ASSY NO.2 (See REPLACEMENT
)
59.INSTALL WATER PUMP ASSY
a. Install a new gasket and water pump with the 5 bolts, 2 stud bolts and nut. Uniformly tighten the
bolts, stud bolts and nut in several passes.
Torque:
21 N.m (214 kgf.cm, 16 ft.lbf) for bolt
18 N.m (184 kgf.cm, 13 ft.lbf) for stud bolt and nut
HINT:
Use bolts that are 30 mm (1.18 in.) in len
gth.