Page 4057 of 4500
Fig. 65: Tightening Front Suspension Lower Arm Assy LH Nut (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Fully tighten the nut.
Torque: 172 N.m (1,755 kgf.cm, 127 ft.lbf)
Page 4058 of 4500
Fig. 66: Tightening Front Suspension Lower Arm Assy LH Nut (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Fully tighten the bolt.
Torque: 157 N.m (1,600 kgf.cm, 116 ft.lbf)
Page 4059 of 4500
Fig. 67: Tightening Front Suspension Lower Arm Assy LH Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12.INSTALL FRONT WHEELS
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
13.ADJUST FRONT WHEEL ALIGNMENT (See ADJUSTMENT
)
14.ADJUST VEHICLE HEIGHT (AIR SUSPENSION) (See ON
-VEHICLE INSPECTION )
15.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
REPLACEMENT
HINT:
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
1.REMOVE FRONT WHEELS
2.SEPARATE FRONT STABILIZER LINK ASSY LH (See REPLACEMENT
)
Page 4060 of 4500
3.SEPARATE SKID CONTROL SENSOR WIRE (See REPLACEMENT )
4.REMOVE DISC BRAKE CYLINDER ASSY LH (See step 8 in OVERHAUL
)
5.REMOVE FRONT DISC (See step 14 in OVERHAUL
)
6.REMOVE FRONT AXLE HUB SUB-ASSY LH (See step 5 in REPLACEMENT
)
7.REMOVE STEERING KNUCKLE LH
a. Remove the clip and castle nut.
b. Using SST, separate the upper ball joint from the steering knuckle LH.
SST 09628-62011
Fig. 68: Removing Steering Knuckle LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8.SEPARATE TIE ROD ASSY LH
a. Remove the clip and castle nut.
b. Using SST, separate the tie rod end.
SST 09628-62011
Page 4061 of 4500
Fig. 69: Separating Tie Rod Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
9.REMOVE LOWER BALL JOINT ASSY FRONT LH
a. Remove the cotter pin and castle nut.
b. Using SST, remove the front lower ball joint assy LH.
SST 09628-62011
Page 4062 of 4500
Fig. 70: Removing Lower Ball Joint Assy Front LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
10.INSPECT LOWER BALL JOINT ASSY FRONT LH
a. As shown in Fig. 71
, flip the ball joint stud back and forth 5 times before installing the nut.
b. Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the
torque reading on the 5th turn.
<0037005800550051004c0051004a0003005700520055005400580048001d0003001300110018000300570052000300160011001800030031001100500003000b00180003005700520003001600190003004e004a0049001100460050000f00030017001100
180003005700520003001600140003004c00510011004f0045[f)
If there is an
y abnormality, replace the lower ball joint assy front LH with a new one.
Page 4063 of 4500
Fig. 71: Inspecting Lower Ball Joint Assy Front LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.INSTALL LOWER BALL JOINT ASSY FRONT LH
a. Install the lower ball joint assy front LH to the lower suspension arm assy with the castle nut.
Torque: 162 N.m (1,645 kgf.cm, 119 ft.lbf)
b. Install a new clip to the front suspension lower arm assy.
12.INSTALL TIE ROD ASSY LH
a. Install the tie rod end to the lower ball joint assy front LH with the castle nut.
Torque: 59 N.m (600 kgf.cm, 43 ft.lbf)
b. Install a new clip to the lower ball joint assy front LH.
13.INSTALL STEERING KNUCKLE LH
a. Install the steering knuckle LH to the upper arm assy with the castle nut.
Torque: 87 N.m (885 kgf.cm, 64 in.lbf)
Page 4064 of 4500
b. Install a new cotter pin on the steering knuckle.
14.INSTALL FRONT AXLE HUB SUB-ASSY LH (See step 8 in REPLACEMENT
)
15.INSTALL FRONT DISC (See step 15 in OVERHAUL
)
16.INSTALL DISC BRAKE CYLINDER ASSY LH (See step 21 in OVERHAUL
)
17.INSTALL SKID CONTROL SENSOR WIRE (See step 11 in REPLACEMENT
)
18.INSTALL FRONT STABILIZER LINK ASSY LH (See REPLACEMENT
)
19.INSTALL FRONT WHEELS
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
20.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
REPLACEMENT
1.REMOVE FRONT WHEELS
2.REMOVE FRONT STABILIZER LINK ASSY LH
a. Support the suspension lower arm assy with a jack using a wood block to avoid damage.
b. Remove the bolt and nut to separate the front stabilizer link assy LH.
c. Remove the nut and front stabilizer link assy LH.