Page 977 of 4500
Fig. 14: Depressing Brake Pedal Several Times And Loosen Bleeder Plug
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3. When fluid stops coming out, tighten the bleeder plug, then release the brake pedal.
4. Repeat (2) and (3) until all the air in the fluid is completely bled out.
5. Tighten the bleeder plug completely.
Torque: 11 N.m (110 kgf.cm, 8 ft.lbf)
6. Repeat the above procedures for each wheels to bleed the air out of the brake line.
SST 09992-00242, 09992-00350
h. Finish "AIR BLEEDING" on the hand-held tester and turn off the power.
i. Disconnect the hand-held tester from the DLC3.
j. Turn the ignition switch off.
5.CHECK FLUID LEVEL IN RESERVOIR
a. Check the fluid level and add fluid, if necessar
y.
Page 978 of 4500
Fig. 15: Tightening Bleeder Plug And Release Brake Pedal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fluid: SAE J1703 or FMVSS No. 116 DOT3
If fluid leaks, tighten or replace the leaking part.
COMPONENTS
Page 979 of 4500
Fig. 16: Exploded View Of Brake Pedal Support Sub-Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
ON-VEHICLE INSPECTION
1.REMOVE SEAT BELT ANCHOR COVER CAP LH
2.REMOVE SEAT TRACK COVER RH
Page 980 of 4500

3.REMOVE SEAT TRACK COVER LH
4.REMOVE SEAT TRACK BRACKET COVER OUTER FR
5.REMOVE SEAT TRACK BRACKET COVER INNER FR
6.REMOVE FRONT SEAT ASSY LH
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
8.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
9.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
10.REMOVE COIN BOX ASSY
11.REMOVE OUTER MIRROR SWITCH ASSY
12.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
13.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY No.2 (SEE REPLACEMENT
)
14.REMOVE FR DOOR SCUFF PLATE LH (SEE REPLACEMENT
)
15.REMOVE FLOOR CARPET ASSY FRONT
16.CHECK AND ADJUST BRAKE PEDAL HEIGHT
a. Check brake pedal height.
Pedal height from asphalt sheet:
165.1 to 175.1 mm (6.49 to 6.89 in.)
b. If necessary, adjust brake pedal height.
1. Disconnect the connector from the stop lamp switch assy.
2. Loosen the stop lamp switch lock nut and remove the stop lamp switch assy.
3. Loosen the push rod lock nut.
4. Adjust the pedal height by turning the pedal push rod.
5. Tighten the push rod lock nut.
Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
6. Install the stop lamp switch assy.
7. Connect the stop lamp switch assy connector.
8. Push the brake pedal in 5 to 10 mm (0.20 to 0.39 in.), and turn the stop lamp switch assy to lock the
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9. After installation, push the brake pedal in 5 to 10 mm (0.20 to 0.39 in.), and check that the stop
lamp comes on.
10. Tighten the stop lamp switch lock nut.
Torque: 17 N.m (173 kgf.cm, 12 ft.lbf)
If the stop lamp does not come on, repeat the steps in (
b).
Page 981 of 4500
Fig. 17: Checking Brake Pedal Height
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.CHECK PEDAL FREE PLAY
a. Stop the en
gine and depress the brake pedal several times until no vacuum remains in the booster.
Page 982 of 4500
b. Push in the pedal until the resistance begins to be felt, and then measure the distance as shown in
the illustration.
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0c[
If incorrect, proceed to the following step.
1. Check the stop lamp switch clearance.
Stop lamp switch clearance:
0.5 to 2.4 mm (0.020 to 0.094 in.)
If correct, the pedal free play is OK.
If incorrect, ad
just the stop lamp switch clearance.
Page 983 of 4500
Fig. 18: Checking Pedal Free Play
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
18.CHECK PEDAL RESERVE DISTANCE
Page 984 of 4500
a. Release the parking brake pedal.
b. With the engine running, depress the pedal and measure the pedal reserve distance, as shown in the
illustration.
Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbf): More than 105 mm (4.13 in.)
If incorrect, troubleshoot the brake system.
Fig. 19: Checking Pedal Reserve Distance
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
19.INSTALL FLOOR CARPET ASSY FRONT
20.INSTALL FR DOOR SCUFF PLATE LH (SEE REPLACEMENT
)
21.INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
22.INSTALL INSTRUMENT PANEL UNDER SAFETY PAD SUB-ASSY NO.1 (SEE
REPLACEMENT
)