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Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8.REMOVE COMPRESSOR MOUNTING BRACKET NO. 1
a. Remove the bolt, nut and compressor mounting bracket No. 1.
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Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
9.REMOVE W/PULLEY COMPRESSOR ASSY
a. Disconnect the connector.
b. Remove the 2 bolts and w/pulley compressor assy.
Page 4267 of 4500
Fig. 80: Removing W/Pulley Compressor Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
10.ADJUST COMPRESSOR OIL
a. When replacing the compressor and magnetic clutch with a new one, after gradually removing the
refrigerant gas from the service valve, drain the following amount of oil from the new compressor
and magnetic clutch before installation.
Standard:
(Oil capacity inside the new compressor: 130 +15 cc (4.4 +0.5 fl.oz)) - (Remaining oil
amount in the removed compressor) = (Oil amount to be removed from the new
compressor when replacing)
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11.TEMPORARILY TIGHTEN W/PULLEY COMPRESSOR ASSY
a. Temporarily tighten the w/pulley compressor assy with the 2 bolts.
b. Connect the connector.
Fig. 81: Tightening W/Pulley Compressor Assy Bolts Temporarily
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12.INSTALL COMPRESSOR MOUNTING BRACKET NO. 1
a. Install the compressor mounting bracket No. 1 with the bolt and nut.
Torque:
Bolt: 49 N.m (500 kgf.cm, 36ft.lbf)
Nut: 30 N.m (306 kgf.cm, 22 ft.lbf)
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Fig. 82: Installing Compressor Mounting Bracket No. 1
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
13.FULLY TIGHTEN W/PULLEY COMPRESSOR ASSY
a. Fully tighten the w/pulley compressor assy with the 2 bolts.
Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)
Page 4270 of 4500
Fig. 83: Tightening W/Pulley Compressor Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
14.INSTALL COOLER REFRIGERANT SUCTION HOSE NO. 1
a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to the new O-ring and fitting surface of the compressor and
magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
c. Install an O-ring to the cooler refrigerant suction hose No. 1.
d. Install the cooler refrigerant suction hose No. 1 to the compressor and magnetic clutch with the
bolt.
Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)
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Fig. 84: Installing Cooler Refrigerant Suction Hose No. 1
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
15.INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO. 1
a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to the new O-ring and fitting surface of the compressor and
magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
c. Install an O-ring to the cooler refrigerant discharge hose No. 1.
d. Install the cooler refrigerant discharge hose No. 1 to the compressor and magnetic clutch with the
nut.
Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)
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Fig. 85: Installing Cooler Refrigerant Discharge Hose No. 1
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
16.INSTALL FAN AND GENERATOR V BELT (See REPLACEMENT
)
17.INSTALL AIR CLEANER INLET NO. 1 (See step 25 in REPLACEMENT
)
18.CONNECT NEGATIVE TERMINAL CABLE TO BATTERY
19.CHARGE REFRIGERANT (See REPLACEMENT
)
20.WARM UP ENGINE
21.INSPECT FOR REFRIGERANT LEAKAGE (See REPLACEMENT
)
ON-VEHICLE INSPECTION
1.INSPECT COOLER CONDENSER ASSY
a. If the fins of the cooler condenser assy are dirty, clean them with water and dry them with