Page 4249 of 4500
Fig. 63: Installing Air Duct Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
30.TEMPORARILY INSTALL AIR CONDITIONING RADIATOR ASSY
a. Temporarily install the air conditioning radiator assy with the 2 bolts and nut.
Page 4250 of 4500
Fig. 64: Installing Air Conditioning Radiator Assy Temporarily
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
31.FULLY INSTALL AIR CONDITIONING RADIATOR ASSY
a. Full
y install the air conditioning radiator assy with the 2 bolts and nut.
Page 4251 of 4500
Fig. 65: Installing Air Conditioning Radiator Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
32.INSTALL BLOWER ASSY (See OVERHAUL
)
33.INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY (See step 19 in REPLACEMENT
)
34.AFTER INSTALLATION, CHECK WATER VALVE OPERATION
a. Turn the ignition switch to the ON position.
b. Set the temperature control switch to "MAX. COOL" and "MAX. WARM" and check the water
valve operates as shown in Fig. 66
.
If operation is not as specified, proceed to the next step.
Page 4252 of 4500
Fig. 66: Checking Water Valve Operation
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35.ADJUST WATER VALVE CONTROL CABLE
a. Turn the ignition switch to the ON position.
b. Disconnect the control cable.
c. Set the temperature control switch to "MAX. COOL".
d. Set the water valve lever to the "COOL" position, connect the control cable and lock the clamp.
HINT:
Lock the clamp while lightly pushing the outer cable in the direction shown in Fig. 67
by an arrow.
Page 4253 of 4500
Fig. 67: Adjusting Water Valve Control Cable
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
36.CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
a. Connect the heater water outlet hose A.
37.CONNECT HEATER WATER INLET HOSE B
a. Connect the heater water inlet hose B.
b. Grip the claws of the hose clip and slide the hose clip along the hose.
Page 4254 of 4500
Fig. 68: Gripping Claws Of Hose Clip And Sliding Hose Clip Along Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
Push the water hose onto the heater radiator pipe as far as the second ridge on the pipe and
install the hose clip.
Install the hose clip in the position, as shown in Fig. 69.
Page 4255 of 4500
Fig. 69: Installing Hose Clip
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
38.INSTALL LIQUID TUBE SUB-ASSY A
a. Sufficiently apply compressor oil to a new O-ring.
Compressor oil: ND-OIL 8 or equivalent
b. Install the O-ring.
c. Connect the liquid tube sub-assy.
39.INSTALL SUCTION TUBE SUB-ASSY B
a. Sufficiently apply compressor oil to a new O-ring.
Compressor oil: ND-OIL 8 or equivalent
b. Install the O-ring.
c. Connect the suction tube sub-assy B and slide the plate.
d. Install a bolt.
Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
Page 4256 of 4500
Fig. 70: Installing Suction Tube Sub-Assy B
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
40.CONNECT NEGATIVE TERMINAL CABLE TO BATTERY
41.ADD ENGINE COOLANT (See REPLACEMENT
)
42.CHARGE REFRIGERANT (See REPLACEMENT
)
43.WARM UP ENGINE
44.CHECK FOR ENGINE COOLANT LEAKS (See REPLACEMENT
)
45.INSPECT FOR REFRIGERANT LEAKAGE (See REPLACEMENT
)
COMPONENTS