Page 2145 of 4500
Fig. 105: Removing Rear Drive Pinion Companion Flange Sub-Assy Rear
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
j.REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
a. Using a magnet hand, remove the differential drive pinion oil slinger.
k.REMOVE DIFFERENTIAL DRIVE PINION
a. Using a press, remove the drive pinion with the rear bearing from the differential carrier.
Page 2146 of 4500
Fig. 106: Removing Differential Drive Pinion
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
l.REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING
a. Remove the front bearin
g from the differential carrier.
Page 2147 of 4500
Fig. 107: Removing Rear Drive Pinion Front Tapered Roller Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
m.INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER
a. Install the spacer to the drive pinion.
Page 2148 of 4500
Fig. 108: Installing Rear Differential Drive Pinion Bearing Spacer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
n.INSTALL DIFFERENTIAL DRIVE PINION
a. Using SST and a press, install the drive pinion (rear bearing RR inner race) and rear drive
pinion tapered roller bearing FR inner race to the differential carrier.
SST 09316-6001 1 (09316-00011), 09608-04031
Page 2149 of 4500
Fig. 109: Installing Differential Drive Pinion
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
o.INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER
a. Install the rear differential drive pinion oil slinger to the differential drive pinion.
p.INSTALL REAR DIFFERENTIAL DUST DEFLECTOR
a. Perform this procedure only when replacing the dust cover.
b. Using SST and a press, insert a new dust deflector into the companion flange.
SST 09316-6001 1 (09316-00011)
Page 2150 of 4500
Fig. 110: Installing Rear Differential Dust Deflector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
q.INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL
a. Apply a small amount of MP grease to a new oil seal lip.
b. Using SST and a press, insert the new oil seal into the rear differential carrier.
Page 2151 of 4500
Fig. 111: Installing Rear Differential Carrier Oil Seal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Oil seal drive in depth: 0 +/- 0.5 mm (0 +/- 0.020 in.)
SST 09316-6001 1 (09316-00011), 09710-04101
r.INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSY REAR
a. Using SST, install the companion flange to the differential carrier ASSY.
<00360036003700030013001c001c001800130010001600130013001400150003000b0013001c001c00180014001000130016001300140013000f00030013001c001c00180016001000130016001300140013000f00030013001c001c001800170010001300
16001300140013000f00030013001c001c0018001900100013[3060, 09955-
03040)
b. Apply hypoid gear oil LSD to the threads of a new nut.
Page 2152 of 4500
Fig. 112: Installing Companion Flange To Differential Carrier Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Using SST, hold the flange and tighten the nut while observing the preload with SST and
torque wrench.
SST 09229-55010, 09330-00021
Torque: 98 N.m to 490 N.m
(1000 kgf.cm to 5,000 kgf.cm, 72 ft.lbf to 361 ft.lbf)
HINT:
Tighten the nut using approximately 98 N.m (1,000 kgf.cm) of force and then tighten it further
while observin
g the preload.