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Fig. 2: Removing And Installing Of Front Bumper Components (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
HINT:
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The installation procedures are the removal procedures in reverse order. However, only installation
procedures requiring additional information are included.
A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE
FOR STANDARD BOLTS ).
1.REMOVE FRONT FENDER LINER LH
a. Remove the 2 screws and 2 clips.
b. Partially remove the fender liner.
HINT:
It is not necessary to fully remove the fender liner completely. Partially remove it so that the bumper
cover can be removed in step 5.
Fig. 3: Removing Front Fender Liner LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2.REMOVE FRONT FENDER LINER RH
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HINT:
Use the same procedure described for the LH side.
3.REMOVE RADIATOR SIDE DEFLECTOR LH
a. Remove the 3 clips and deflector.
4.REMOVE RADIATOR SIDE DEFLECTOR RH
a. Remove the 3 clips and deflector.
5.REMOVE FRONT BUMPER COVER
a. Remove the 4 nuts.
Fig. 4: Removing Front Bumper Cover Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Remove the 3 clips and 7 screws.
c. Using a screwdriver, disengage the 2 claws and remove the bumper cover.
d. Disconnect the 2 fog lamp connectors.
e. w/ Clearance sonar system:
Disconnect the 6 sensor connectors.
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Fig. 5: Removing Front Bumper Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6.REMOVE HEADLAMP CLEANER (FROM MOTOR TO JOINT) HOSE (W/ HEADLAMP
CLEANER)
a. Disconnect the cleaner hose joint from the actuator.
HINT:
Be careful when removing the cleaner hose from the actuator, because washer fluid will spill.
b. Disconnect the cleaner hose from the bumper cover.
7.REMOVE FRONT BUMPER ENERGY ABSORBER
8.REMOVE RADIATOR SUPPORT REINFORCEMENT LOWER
a. Remove the 2 bolts.
b. Unlock the 2 claws and partially remove the reinforcement lower by angling it towards yourself.
HINT:
It is not necessar
y to fully remove the reinforcement lower completely. Partially remove it so that the
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bumper reinforcement can be removed in step (9).
Fig. 6: Removing Radiator Support Reinforcement Lower
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
9.REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSY
a. Remove the 6 bolts and reinforcement.
10.REMOVE LASER SENSOR (W/ RADAR CRUISE)
11.REMOVE FOG LAMP ASSY LH
a. Using a screwdriver, disengage the 2 claws and remove the fog lamp.
HINT:
Tape the screwdriver tip before use.
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Fig. 7: Removing Fog Lamp Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12.REMOVE FOG LAMP ASSY RH
HINT:
Use the same procedures described for the LH side.
13.REMOVE HEADLAMP CLEANER WASHER NOZZLE (W/ HEADLAMP CLEANER)
a. Using a screwdriver, pull out the 2 washer nozzles.
HINT:
Tape the screwdriver tip before use.
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Fig. 8: Removing Headlamp Cleaner Washer Nozzle (W/Headlamp Cleaner)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
14.REMOVE HEADLAMP WASHER ACTUATOR SUB-ASSY LH (W/ HEADLAMP CLEANER)
a. Remove the screw and actuator.
15.REMOVE HEADLAMP WASHER ACTUATOR SUB-ASSY RH (W/ HEADLAMP CLEANER)
a. Remove the screw and actuator.
16.REMOVE ULTRASONIC SENSOR NO. 1 (w/ CLEARANCE SONAR SYSTEM)
a. Using a screwdriver, remove the retainer and sensor.
HINT:
Tape the screwdriver tip before use.
17.REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET
a. Remove the 2 screws and mounting bracket.
18.REMOVE FRONT BUMPER SIDE RETAINER LH
a. Use a drill that has a tip of less than phis 4 mm (0.16 in.).
b. Tape the drill tip as shown in Fig. 9.
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Dimension: 5 mm (0.20 in.)
Fig. 9: Taping Drill Tip
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
Taping the drill tip is done to prevent excessive drilling.
c. Gently place the drill tip onto the rivet, cut the rivet flanges and then remove the rivet.
d. Remove the retainer from the bumper cover.
19.REMOVE FRONT BUMPER SIDE RETAINER RH