Page 1025 of 4500
Fig. 58: Removing Clamp From Brake Tubes
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b. Using SST, remove the 2 brake tubes from the master cylinder and ABS & TRACTION actuator
assy.
SST 09751-36011
Page 1026 of 4500
Fig. 59: Removing Brake Tubes From Master Cylinder And ABS & TRACTION Actuator
Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Disconnect the brake fluid level warning switch connector from the brake master cylinder reservoir.
d. Remove the 2 nuts, vacuum check valve bracket and brake master c
ylinder sub-assy.
Page 1027 of 4500
Fig. 60: Removing Brake Master Cylinder Sub-Assy Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
6.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
7.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE COIN BOX ASSY
9.REMOVE OUTER MIRROR SWITCH ASSY
10.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2
a. Remove the 2 bolts and hood lock release lever.
b. Remove the instrument panel under cover sub-assy No.2.
12.REMOVE BRAKE PEDAL RETURN SPRING
a. Remove the brake pedal return spring.
13.REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS
a. Remove the clip and the push rod pin.
b. Loosen the clevis lock nut and remove the brake master cylinder push rod clevis.
c. Remove the clevis lock nut.
Page 1028 of 4500
Fig. 61: Removing Clip And Push Rod Pin
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14.REMOVE BRAKE BOOSTER ASSY
a. Slide the clip upward and disconnect the vacuum hose ass
y from the vacuum check valve assy.
Page 1029 of 4500
Fig. 62: Disconnecting Vacuum Hose Assy From Vacuum Check Valve Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Remove the 4 nuts and pull out the brake booster assy.
c. Remove the brake booster
gasket.
Page 1030 of 4500
Fig. 63: Removing Nuts And Brake Booster Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
15.REMOVE BRAKE VACUUM CHECK VALVE ASSY
a. Remove the vacuum check valve assy and the grommet from the brake booster assy.
16.INSTALL BRAKE VACUUM CHECK VALVE ASSY
a. Install the
grommet and the vacuum check valve assy to the brake booster assy.
Page 1031 of 4500
Fig. 64: Removing Vacuum Check Valve Assy And Grommet From Brake Booster Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.INSTALL BRAKE BOOSTER ASSY
a. Install a new brake booster gasket.
b. Install the brake booster assy with the 4 nuts.
Torque: 13 N.m (130 kgf.cm, 9 ft.lbf)
Page 1032 of 4500
Fig. 65: Installing Brake Booster Assy With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Connect the vacuum hose assy to the vacuum check valve assy and set the clip.