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Fig. 6: Identifying Cooling Fan System Component Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
SYSTEM DIAGRAM
Fig. 7: System Diagram
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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ON-VEHICLE INSPECTION
1.CHECK COOLING FAN SYSTEM
a. Look at the chart below. Check that when the cooling fan is in the condition on the left, its
operation is what is written on the right.
Standard when engine coolant temperature is below 82°C (180°F):
CONDITION AND OPERATION SPECIFICATION
If the fan does not operate as specified, proceed to next step.
2.INSPECT COOLING FAN MOTOR
a. Remove the air cleaner inlet No. 1.
b. Disconnect the 2 connectors.
c. Connect the battery and ammeter.
d. Check that the fan rotates smoothly, and then check the amperage on the ammeter.
Standard: 9.2 to 11.0 A at 20° C (68° F)
If the result is not as specified, replace the fan motor.
If the fan operates, proceed to the next step.
ConditionOperation (Fan Speed)
Ignition ON at engine stoppingNot rotating
A/C switch OFF at idle speedNot rotating
A/C switch ON at idle speedRotating (Low speed)
Disconnect ECT sensor connector at idle speedRotating (High speed)
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Fig. 8: Checking Cooling Fan System
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3.INSPECT COOLING FAN ECU WIRE HARNESS
a. Remove the air cleaner inlet No. 1.
b. Disconnect the 2 connectors.
c. Inspect the connector on the wire harness side.
d. Measure the voltage between terminals 1 and 3.
Standard: 9 to 14 V
If the result is not as specified, check the fuse, relay and wire harness.
If the result is as specified, replace the fan ECU.
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Fig. 9: Measuring Voltage Between Terminals 1 And 3.
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION
1.INSPECT RELAY (Marking: FAN)
a. Remove the FAN relay from the FL block
b. Measure the resistance of the relay.
STANDARD SPECIFICATION
If the result is not as specified, replace the rela
y.
Tester ConnectionSpecified Condition
3-510 kQ or higher
3-5Below 1 Q (when battery voltage is applied to terminals 1 and 2)
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Fig. 10: Measuring Resistance Relay
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2.INSPECT ECT SWITCH
a. Measure the resistance of the switch.
STANDARD SPECIFICATION
If the result is not as specified, replace the switch.
TemperatureSpecified Condition
Above 98° C (208° F)Below 1 Q
Below 88° C (190° F)10 kQ or higher
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Fig. 11: Measuring resistance of switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
1.REMOVE V-BANK COVER
2.REMOVE AIR CLEANER INLET NO.1 (See REPLACEMENT
)
3.DRAIN ENGINE COOLANT
a. Remove the 2 radiator caps from the radiator reservoir and radiator.
b. Loosen the radiator drain plug and 2 drain cock plugs, then drain the coolant.
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c. Close the radiator drain plug.
d. Tighten the 2 drain cock plugs.
Torque: 13 Nm (130 kgf cm, 9 ft lbf)
Fig. 12: Loosening Radiator Drain Plug And Drain Cock Plugs
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
4.ADD ENGINE COOLANT
a. Slowly fill the cooling system with coolant.
Capacity: 9.5 liters (10.0 US qts, 8.4 lmp. qts)
HINT:
Use of improper coolants may damage the engine cooling system.
Use "TOYOTA Super Long Life Coolant" or similar high quality ethylene glycol based non-
silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid organic acid
technology.
New Toyota vehicles are filled with TOYOTA Super Long Life Coolant (color is pink,
premixed ethylene-glycol concentration is approximately 50 % and freezing temperature is -
35° C (-31° F)). When replacing coolant, TOYOTA Super Long Life Coolant is
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recommended.
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55004800560056004c0051004a00030057004b00480003004c[nlet and outlet radiator hoses
several times by hand. If the coolant level drops, add coolant.
Fig. 13: Adding Engine Coolant
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Slowly pour coolant into the radiator reservoir until it reaches the FULL line.
c. Install the radiator caps to the radiator and radiator reservoir.
d. Bleed the cooling system.
Start the engine, and open the heater water valve.
<00300044004c005100570044004c005100030057004b0048000300480051004a004c0051004800030056005300480048004700030044005700030015000f00130013001300030057005200030015000f001800130013000300350033003000030044005100
470003005a00440055005000030058005300030057004b0048[ engine.
e. Stop the engine, and wait until the engine coolant cools down.
f. Add coolant to the FULL line for the radiator and reservoir.