Page 3562 of 4500
Fig. 278: Tightening Cylinder Head Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
18.INSTALL CYLINDER HEAD SUB-ASSY
a. Check that the cut part of the crankshaft timing pulley is in the position shown in the illustration,
and that the piston is below the TDC of compression.
b. Install the cylinder head together with the manifold RH to the cylinder block.
c. Apply a light coat of engine oil on the threads and under the head of the cylinder head bolts.
d. Put the washer on the bolt, and insert the bolt with washer into the cylinder head.
Page 3575 of 4500
Fig. 291: Removing Cylinder Head Gasket No.2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.INSTALL CYLINDER HEAD GASKET NO.2
a. Place a new cylinder head gasket in position on the cylinder block.
b. The rear side of the cylinder head gasket has marks so that the RH and LH banks can be
distinguished. A "3L" mark is on the LH bank's gasket.
18.INSTALL CYLINDER HEAD LH
a. Check that the cut part of the crankshaft timing pulley is in the position shown in the illustration,
and that the piston is below the TDC of compression.
b. Install the cylinder head together with the manifold RH to the cylinder block.
c. Apply a light coat of engine oil on the threads and under the head of the cylinder head bolts.
d. Put the washer on the bolt, and insert the bolt with washer into the c
ylinder head.
Page 3757 of 4500
Fig. 469: Installing Compression Rings Using Piston Ring Expander
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
j. Position the piston rings so that the ring ends are as shown in the illustration.
Page 4207 of 4500
Fig. 20: Refrigerant Pressure With Manifold Gauge Set Charge Chart (Air Present In
Refrigeration System)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8. Expansion valve malfunction
Fig. 21: Identifying Expansion Valve Malfunction
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 22: Refrigerant Pressure With Manifold Gauge Set Charge Chart (Expansion Valve
Malfunction)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
9. Defective compression compressor