2007 ISUZU KB P190 Workshop Repair Manual

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Page 4633 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-27 11. Remove the 5th gear, 5th block ring, and needle bearing (2 piece type). 226RS007 12. Remove the mainshaft nut according to following steps. Attach the hold

Page 4634 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-28 MANUAL TRANSMISSION 13. Use screw drivers between the reverse gear and the bearing plate to remove the Rev-5th synchronize r assembly, together with the reverse block ring and reverse g

Page 4635 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-29 2. Install the bearing snap ring. 3. Apply the recommended thread locking agents (LOCTITE 242) or its equivalent to each of the bearing plate screw threads. In

Page 4636 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-30 MANUAL TRANSMISSION 6. Mesh the 1st-2nd and 3rd-4th synchronizers with both the 1st and 3rd gears (double engagement). 226RS015 This will prevent the mainshaft from turning. 7. In

Page 4637 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-31 11. Install the counter 5th gear to the counter shaft. 226RS019 12. Install the ball bearing and bearing snap ring by performing the following steps: • S

Page 4638 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-32 MANUAL TRANSMISSION 14. Select the reverse idler gear snap ring which will provide the minimum clearance between the intermediate plate and the snap ring. 226RS022 • There are th

Page 4639 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-33 226RS024 • Apply grease to the thrust washer and the lock ball. • Install the thrust washer and the lock ball. 16. Install the thrust plate and retainer.

Page 4640 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-34 MANUAL TRANSMISSION Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft Disassmebled View 226RS026 BACK TO CHAPTER INDEX TO MODEL INDEX ISUZU KB P190 2007
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