2007 ISUZU KB P190 Workshop Repair Manual

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Page 1585 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6C-44 FUEL SYSTEM (4JK1/4JJ1)
Fuel Tube / Quick - Connector Fittings
Precautions
• Do not light a match or create a flame.
• Keep flames away from your work area to prevent
flammable mate

Page 1586 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FUEL SYSTEM (4JK1/4JJ1) 6C-45
Note: Do not use tools of any kind. Only use bare hands
when disconnecting the connector. Use a lubricant (light
oil) and/or push and pull the connector until the pip

Page 1587 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6C-46 FUEL SYSTEM (4JK1/4JJ1)
Filler Neck
Removal
1. Remove the fuel tank.
Note: Refer to "Fuel Tank" in this section. 2. Put a marking on the following points as the fille
r
neck assembly is

Page 1588 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FUEL SYSTEM (4JK1/4JJ1) 6C-47
Fuel Filler Cap
General Description
A vacuum valve and pressure valve are built into the
fuel filler cap which adjusts the fuel pressure in the fuel
tank to prevent

Page 1589 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE ELECTRICAL (4JK1/4JJ1) 6D-1
SECTION 6D
ENGINE ELECTRICAL
TABLE OF CONTENTS

Charging System ................................................ 6D-2
Servicing Cautions ...................

ENGINE ELECTRICAL (4JK1/4JJ1) 6D-1
SECTION 6D
ENGINE ELECTRICAL
TABLE OF CONTENTS

Charging System ................................................ 6D-2
Servicing Cautions .......................................... 6D-2
Important Generator Components and
Function.......................................................... 6D-2
Troubleshooting .............................................. 6D-5
Diagnosis......................................................... 6D-7
Specifications .................................................. 6D-8
Unit Se rv ic ing (4 JJ 1) ....................................... .... ..6D -9
Disassembly .................................................... 6D-10
Inspection and Repair ..................................... 6D-11 Rotor Assembly ........................................... 6D-11
Stator Coil .................................................... 6D-12
Brushes ....................................................... 6D-12
Rectifier ....................................................... 6D-13
Regulator Assembly..................................... 6D-13
Measuring Procedure .................................. 6D-13
Reassembly..................................................... 6D-14
Final Assembly ................................................ 6D-14
Starter Motor ...................................................... 6D-15 Starting Circuit Diagram .................................. 6D-15
Removal and Installation ................................. 6D-15 Important Operations – Removal................. 6D-15
Important Operations – Installation.............. 6D-15
Disassembly .................................................... 6D-16 Disassembly Steps ...................................... 6D-16
Important Operations ................................... 6D-17
Inspection and Repair ..................................... 6D-20 Armature ...................................................... 6D-20
Yoke............................................................. 6D-21
Brush and Brush Holder .............................. 6D-22
Overrunning Clutch...................................... 6D-22
Bearing ........................................................ 6D-23
Reassembly..................................................... 6D-24 Reassembly Steps ....................................... 6D-24
Important Operations ................................... 6D-25
Inspection After Assembly ........................... 6D-26
Magnetic Switch .............................................. 6D-27
Torque Specifications...................................... 6D-28

Pre-Heating System ........................................... 6D-29 Inspection and Repair ..................................... 6D-29 Visual Check................................................ 6D-29
Glow Relay .................................................. 6D-29
Glow Plug .................................................... 6D-29

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ISUZU KB P190 2007

Page 1590 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6D-2 ENGINE ELECTRICAL (4JK1/4JJ1)
Charging System
Servicing Cautions
• Battery polarity is important. If the battery cables
are reversed, the generator diodes will be
destroyed.
• Do not

Page 1591 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE ELECTRICAL (4JK1/4JJ1) 6D-3
AC Generator (4JK1)

RTW 56DMF000501
AC Generator (4JJ1)

RTW 76DMF000101

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Page 1592 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6D-4 ENGINE ELECTRICAL (4JK1/4JJ1)
Charging System (4JK1)

RTW 56DMF000601
Charging System (4JJ1)

RTW 56DMF000101

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