Page 4121 of 6020
7A3-36 ON-VEHICLE SERVICE (AW30–40LE)
Installation
To install, follow the removal steps in reverse order
noting the following point;
1. Reinstall the parts removed with the valve bod
y
assembly to their assigned positions in the
transmission case (check valve assembly, C0
accumulator pistons, etc). Install the valve bod
y
assembly to the transmission case.
Refer to REASSEMBLY OF MAJOR
COMPONENTS (2).
2. Solenoid clamp bolt
Torque : 7 N ⋅
⋅⋅
⋅
m (0.7 kgf ⋅
⋅⋅
⋅
m/61 Ib ⋅
⋅⋅
⋅
in)
3. Valve body fixing bolts
Each bolt location is indicated in the figure.
Torque : 10 N ⋅
⋅⋅
⋅
m (1.0 kgf ⋅
⋅⋅
⋅
m/87 Ib ⋅
⋅⋅
⋅
in)
NOTE: Tighten the bolts toward outside equally.
244R200078
4. Oil strainer fixing bolts
Torque : 10 N ⋅
⋅⋅
⋅
m (1.0 kgf ⋅
⋅⋅
⋅
m/87 Ib ⋅
⋅⋅
⋅
in)
5. Oil pan fixing bolts
Torque : 7.4 N ⋅
⋅⋅
⋅
m (0.75 kgf ⋅
⋅⋅
⋅
m/65 Ib ⋅
⋅⋅
⋅
in)
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ISUZU KB P190 2007
Page 4122 of 6020
ON-VEHICLE SERVICE (AW30–40LE) 7A3-37
Rear Oil Seal (Adapter Housing, 4×
××
×4)
Removal
1. Remove the front and rear propeller shaft assembly
from the transfer case.
2. Remove the transfer case assembly from the transmission case.
Refer to Section 7D TRANSFER.
3. Using a screwdriver, remove the rear oil seal.
Installation
1. Apply ATF to a new rear oil seal lip.
2. Using oil seal installer, install the rear oil seal to the adapter housing.
Oil seal installer : 5-8840-2282-0
240RY00003
3. Install the transfer case assembly.
Refer to section 7D TRANSFER.
4. Install the front and rear propeller shaft assembly.
Torque (Propeller shaft flange bolt) :
63 N ⋅
⋅⋅
⋅
m (6.4 kgf ⋅
⋅⋅
⋅
m/46 Ib ⋅
⋅⋅
⋅
ft)
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ISUZU KB P190 2007
Page 4123 of 6020
7A3-38 ON-VEHICLE SERVICE (AW30–40LE)
Rear Oil Seal (Extension Housing, 4×
××
×2)
Removal
1. Remove the rear propeller shaft assembly.
2. Using a screwdriver, remove the rear oil seal.
Installation
1. Apply ATF to a new rear oil seal lip.
2. Using oil seal installer, install the rear oil seal to the extension housing.
Oil seal installer : 5-8840-2702-0
249L100005
3. Install the rear propeller shaft.
Torque (Flange bolt): 63 N ⋅
⋅⋅
⋅
m (6.4 kgf ⋅
⋅⋅
⋅
m/46 Ib ⋅ft)
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ISUZU KB P190 2007
Page 4124 of 6020
ON-VEHICLE SERVICE (AW30–40LE) 7A3-39
Transmission Assembly
Transmission and Associated Parts
1
3
4
5
6
7
10
11
2
9
8
RTW 77ALF000801
Legend (6) Transmission Crossmember
(1) Front Propeller Shaft (4 ×4 only) (7) Shift Cable
(2) ATF Pipe (8) Fuel Pipe Bracket
(3) Transmission Harness (9) Oil Level Gauge And Upper Guide Tube
(4) Rear Propeller Shaft (10) Transfer Assembly (4×4 only)
(5) Transmission Mount (11) Transmission Assembly
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ISUZU KB P190 2007
Page 4125 of 6020
7A3-40 ON-VEHICLE SERVICE (AW30–40LE)
Removal
NOTE: Before removing transmission and transfer
assembly from vehicle, change the transfer mode to
4 ×2 using the 4 ×4 push button switch on dash panel.
1. Disconnect battery ground cable.
2. Raise and support vehicle with suitable stands.
3. Remove the drain plug and drain the transmission oil.
4. Remove the front propeller shaft. (4 ×4 only)
NOTE: Apply alignment marks on the flange at both
front and rear sides.
5. Remove the rear propeller shaft.
NOTE: Apply alignment marks on the differential side.
RTW 77BSH000201
6. Disconnect the 2W D-4W D switch connector (1),
neutral switch connector (2), actuator connecto
r
(3) and speed sensor connector (4).
RTW 77ASH001801
RTW 77ASH001901
RTW 77ASH002001
7. Disconnect two harness clips (1) of the transfer
upper side.
1
1
RTW 77ASH001601
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ISUZU KB P190 2007
Page 4126 of 6020
ON-VEHICLE SERVICE (AW30–40LE) 7A3-41
8. Remove the transfer assembly. (4×4 only)
9. Disconnect the input sensor connector (1), ATF temperature sensor connector (3), neutral start
(mode) switch connector (4), output senso
r
connector (5) and clip (2).
RTW 77ASH002101
RTW 77ASH002201
RTW 77ASH002301
10. Disconnect the fuel pipe clip (1).
1
RTW 77ASH001301
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ISUZU KB P190 2007
Page 4127 of 6020
7A3-42 ON-VEHICLE SERVICE (AW30–40LE)
11.Disconnect the shift cable (1) from the
transmission side.
RTW 77ASH002801
12.Disconnect the transmission harness connector (2)
and two clips (1).
2
1
1
RTW 77ASH001401
13.Remove the oil level gauge and upper guide tube.
14.Remove the fuel pipe bracket bolt (1) on clutch
housing lower left side.
RTW 77ASH002401
15.Disconnect the shift cable bracket on the
transmission side.
16.Disconnect the starter assembly with shift cable bracket.
17.Remove the ATF pipe bolt (1).
RTW 77ASH002501
18.Disconnect two ATF pipes.
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ISUZU KB P190 2007
Page 4128 of 6020
ON-VEHICLE SERVICE (AW30–40LE) 7A3-43
19.Remove the under cover (1).
RTW 77ASH002601
20.Remove the torque converter bolts by turning the
crank shaft.
21.Remove the four transmission bolts.
22.Disconnect the two fuel pipe clips (1) on the transmission crossmember left side.
RTW 77ASH002701
23.Support transmission assembly with a
transmission jack.
RTW 77BSH000401
24.Support engine assembly with a engine jack.
25.Remove the transmission crossmember. • Remove the transmission mount nuts.
• Remove the transmission crossmember bolts
and nuts.
26.Remove the transmission assembly from the vehicle.
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ISUZU KB P190 2007