2007 ISUZU KB P190 Workshop Repair Manual

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Page 3217 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 15

Reinstall
1 Apply a small amount of engine oil or light oil to the
fuel line to assist in the assembly of the connector.

NOTE
Assembly of the fuel line an

Page 3218 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 16

4 Release the 3 clips (1) on the passenger side of the
fuel filter holder and slide the fuel filter from the holder
in the direction of the arrow.

NOTE
Co

Page 3219 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 17

4.3 Fuel Tank and Pump Assembly

Figure 6C – 16
Legend
1 Fuel Feed Line
2 Fuel Return Line
3 Fuel Emission Line
4 Fuel Pump and Sender Assembly

Page 3220 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 18

4.4 Fuel Tank Assembly

Figure 6C – 17
Legend
1 Front Fuel Tank Strap Bolt
2 Front Fuel Tank Strap
3 Rear Side Shield
4 Fuel Tank
5 Evaporative Lin

Page 3221 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 19

Remove

• A depressurised fuel system contains fuel
in the fuel filter and fuel lines that can be
spilled during service operations.
• Fuel vapour rem

Page 3222 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 20

8 From behind the fuel filler door (1), unscrew the fuel
filler cap (4) and cover the end of the fuel filler neck
with a suitable material to prevent foreign o

Page 3223 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 21

14 Remove the clamp (1) from the fuel filler neck and
disconnect from the rubber fuel tank inlet hose (2),
place the removed filler neck (3) in a safe location

Page 3224 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Fuel System – V6 Page 6C – 22

Reinstall
Reinstallation of the fuel tank is the reverse of the removal procedure, noting the following:
1 Lift the fuel tank into position reinserting the fue

Fuel System – V6 Page 6C – 22

Reinstall
Reinstallation of the fuel tank is the reverse of the removal procedure, noting the following:
1 Lift the fuel tank into position reinserting the fuel tank inlet and breather hoses into the body opening. Raise the fuel tank into place and rest the front of the tank on the crossmember.
2 Replace the fuel pump electrical connector, be sure to engage the locking tab.
3 Fit the fuel tank mounting straps in the following order, refer to Figure 6C – 17, a Loosely reattach the rear fuel tank mounting strap and bolt (8 & 9), refer to Figure 6C – 17.
b Loosely attach the front mounting strap and bolt (1 & 2), refer to Figure 6C – 17.
c Ensure that the fuel tank is located in the correct position then,
d Tighten the rear mounting strap bolt (8), Figure 6C – 17.
e Tighten the front mounting strap bolt (1), Figure 6C – 17.
4 Tighten all fuel tank mounting strap bolts to the correct torque specification.
Fuel tank mounting strap bolts
torque specification ............................................68.0 Nm

Install the fuel filter with the flow arrow on its
body pointing in the same direction as the
fuel flow to the front of the vehicle.
5 Install the disconnected quick-connect fittings to the fuel supply line at the front of the fuel tank and the evaporative line quick-connect fitting at the rear of the fuel tank. Refer to 4.1 Fuel Lines And Quick Connect Fittings, for the
correct component routeing.
6 Lower the vehicle to a comfortable working height and reinstall the clamp (1) to the fuel filler neck and reconnect the rubber fuel tank inlet hose (2) and tighten the clamp, refer to Figure 6C – 21.
7 Reinstall the fuel tank breather hose (3) to the fuel filler neck (1) and tighten the clamp (2), refer to Figure 6C – 20.
8 Clip the fuel filler door release cable (1) to the retainer on the fuel filler neck (2), refer to Figure 6C – 19.
9 Locate the fuel filler neck (3) to the filler pocket and attach with the securing screw (2), remove the cover material from the fuel filler neck inlet and refit the fuel filler cap (4), refer to Figure 6C – 18.
10 Reinstall the front half of the right-hand rear wheelhouse liner, refer to 10 Cab.
11 Before starting the vehicle, perform a fuel system leak test, refer to 3.3 Fuel Leak Test.

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ISUZU KB P190 2007

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