2007 ISUZU KB P190 Workshop Repair Manual

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Page 2129 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE FUEL (C24SE) 6C-11

140R100028
Reuse of Quick–Connector
• Replace the port and connector if scratch, dent or
crack is found.
• Remove any dirt build up on the port when inst

Page 2130 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6C-12 ENGINE FUEL (C24SE)
Fuel Pump Relay
General Description
In order to control the fuel pump and sender assembly
(FPAS) operation, the FPAS relay is provided. W hen
the starter switch is turne

Page 2131 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE FUEL (C24SE) 6C-13
Fuel Tank
Fuel Tank and Associated Parts

RTW 46FLF000301

Legend (7) Fuel Filler Hose

(1) Bolt; Fuel Tank (8)Fuel Tube/Quick Connector
(2) Fuel Tank

Page 2132 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6C-14 ENGINE FUEL (C24SE)
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosi

6C-14 ENGINE FUEL (C24SE)
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission".
1. Disconnect battery ground cable.
2. Loosen slowly the fuel filler cap.
NOTE: To prevent spouting out fuel to change the
pressure in the fuel tank.
NOTE: Cover opening of the filler neck to prevent an
y
dust entering.
3. Jack up the vehicle.
4. Support underneath of the fuel tank with a lifter.
5. Remove the inner liner of the wheel house on rea
r
left side.
6. Remove fasten bolt to the filler neck from the body.
7. Disconnect the quick connector (8) into the fuel
tube from the fuel pipe and the evapo tube from
evapo joint connector.
NOTE: Cover the quick connector to prevent any dust
entering and fuel leaking.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
8. Remove fasten bolt (1) to the tank band and the tank band (2).
9. Disconnect the pump and sender connector on the
fuel pump and remove the harness from weld clip
on the fuel tank.
10. Lower the fuel tank (6).
NOTE: W hen the fuel tank is lowered from the vehicle,
don’t scratch each hose and tube by around other pars.

Installation
1. Rise the fuel tank into position.
NOTE: Ensure hoses and tubes do not foul on othe
r
component. 2. Connect the pump and sender connector to the
fuel pump and install harness to into the plastic clip
welded to the top of the fuel tank..
NOTE: The connector must be certainly connected
against stopper.
Ensure tank band anchor mates with guide hole on
frame.
3. Install the tank band to fasten bolt.
Torque: 68 N ⋅
⋅⋅
⋅
m (6.9kg ⋅
⋅⋅
⋅
m/50 lb ft)
NOTE: The anchor of the tank band must be certainl
y
installed to guide hole on frame. 4. Connect the quick connector from the fuel tube to
the fuel pipe and the evapo tube from evapo joint
connector.
NOTE: Pull off the left checker into the fuel pipe.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
5. Install the filler neck to the body by bolt.
6. Install the inner liner of the wheel house on rea
r
side.
7. Remove lifter to support underneath of the fuel tank.
8. Put back the vehicle.
9. Tigten the filler cap until at least three clicks are
heard.
10. Connect the battery ground cable.

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ISUZU KB P190 2007

Page 2133 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE FUEL (C24SE) 6C-15
Filler Neck
Removal
1. Remove the fuel tank.
NOTE: Refer to "Fuel Tank" in this section.
2. Put a marking the following point as the filler neck
assembly is restored.

Page 2134 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6C-16 ENGINE FUEL (C24SE)
Fuel Filler Cap
General Description
A vacuum valve and pressure valve are built into the
fuel filler cap which adjusts the fuel pressure in the fuel
tank to prevent fue

Page 2135 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE FUEL (C24SE) 6C-17
Main Data and Specifications
Torque Specification
N⋅
⋅⋅
⋅
m (kg ⋅
⋅⋅
⋅
m/ lb ft)

RTW 46CLF000601

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ISUZ

Page 2136 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6C-18 ENGINE FUEL (C24SE)
Special Tools

ILLUSTRATION PART NO.
PART NAME

5–8840–2602–0
(J–39765)
Remover; fuel pump retainer

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