Page 4273 of 6020

7A1-34 CONSTRUCTION AND FUNCTION
MAJOR INPUT/OUTPUT COMPONENT AND THEIR FUNCTIONS
Speed sensor Detects output shaft revolution and sends rpm signal to TCM.
Turbine sensor Detects input shaft revolution and sends rpm signal to TCM.
Engine speed sensor Inputs engine revolution from engine control computer.
Brake switch Detects brake pedal operation by the driver and sends signal
to TCM.
Inhibitor switch Detects select lever position and sends signal to TCM.
Mode select switch Detects "Power Drive" or "3rd Start" selected by the driver and
sends signal to TCM.
4L switch (4W D Only) Inputs 4L mode from transfer control computer.
ATF thermo sensor Detects ATF temperature and sends signal to TCM.
High clutch oil pressure switch Detects high clutch supply oil pressure and sends signal to
TCM.
2-4 brake oil pressure switch Detects 2-4 brake supply oil pressure and sends signal to
TCM.
Low & Reverse brake oil pressure switch Detects low & reverse brake supply oil pressure and sends signal to TCM.
Accelerator Pedal position sensor Inputs throttle opening angle from engine control computer.
Input
TCM Judges necessary line pressure, gear shifting point and lock-up
operation based on electrical signals from switches and
sensors and sends appropriate signals to solenoids.
Line pressure solenoid Regulates oil pump delivery pressure to the appropriate line
pressure for current driving conditions based on a signal from
TCM.
Low clutch solenoid Selects appropriate gear shifting position for current driving
conditions and regulates low clutch supply oil pressure based
on a signal from TCM.
High clutch solenoid Selects appropriate gear shifting position for current driving
conditions and regulates high clutch supply oil pressure based
on a signal from TCM.
2-4 brake solenoid Selects appropriate gear shifting position for current driving
conditions and regulates 2-4 brake supply oil pressure based
on a signal from TCM.
Low & Reverse brake solenoid Selects appropriate gear shifting position for current driving
conditions and regulates low & reverse brake supply oil
pressure based on a signal from TCM.
Lock-up solenoid Regulates lock-up pressure to appropriate level for current
driving conditions based on a signal from TCM.
Mode indicator lamp Indicates POW ER DRIVE or 3rd START switch position.
Speed meter signal (2W D Only) Outputs vehicle speed to the speed meter.
A/T OIL TEMP indicator lamp Indicates A/T OIL TEMP indicator lamp in case of high
temperature.
Output
CHECK TRANS indicator lamp Indicates CHECK TRANS indicator lamp in case of
malfunction.
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Page 4274 of 6020
CONSTRUCTION AND FUNCTION 7A1-35
CONTROL CIRCUIT BLOCK DIAGRAM
Speed sensor
Turbine sensor
Brake switch
Inhibitor switch
Power drive, 3rd start
switch
ATF oil thermo sensor
High clutch oil pressure
switch
2-4 brake oil pressure
switch
Low & reverse brake oil
pressure switch
Transfer control module
(4W D Only)
Engine Control Module
(ECM)
Line pressure solenoid
Low clutch solenoid
High clutch solenoid
2-4 brake solenoid
Low & reverse brake
solenoid
Lock-up solenoid
ATF temperature
indicator lamp
Speed meter (2W D
Only)
Power, 3rd start indicator
lamp
Check trans indicator
lamp
Data link connector Self-diagnosis
function
Transmission
Control
Module (TCM)
4L mode
Tachometer
signal output
APP PW M
position signal
output
Figure 54. Control Circuit Block Diagram
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Page 4275 of 6020

7A1-36 CONSTRUCTION AND FUNCTION
GEAR TRAIN (TRANSMISSION MECHANISM) OPERATION AND
HYDRAULIC CIRCUIT
CONSTRUCTION AND OPERATION
The JR405E consists of two sets of planetary gears, three multiple plate clutches, two multiple plate brakes
and one one-way clutch.
COMPONENT NAME AND FUNCTION
Component Name Symbol Function
Low Clutch L/C Connects the front planetary carrier to the rear
internal gear.
Engaged at 1st, 2nd and 3rd gear.
High Clutch H/C Connects the input shaft to the front planetary
carrier.
Engaged at 3rd and 4th (O/D) gear.
Reverse Clutch R/C Connects the input shaft to the front sun gear.
Engaged at Reverse gear.
Low & Reverse Brake L&R/B Locks the front planetary carrier.
Engaged at L position and Reverse gear.
2-4 Brake 2-4/B Locks the front sun gear.
Engaged at 2nd and 4th (O/D) gear.
Low One-way Clutch L/O.C Allows the front planetary carrier to turn forward
(clockwise) but locks to opposite direction
(counterclockwise).
Operative when accelerating.
Low Clutch Solenoid L/C.S Regulates low clutch pressure.
High Clutch Solenoid H/C.S Regulates high clutch pressure.
Low & Reverse Brake Solenoid L&R/B.S Regulates low & reverse brake pressure.
2-4 Brake Solenoid 2-4/B.S Regulates 2-4 brake pressure.
Lock-up Solenoid L/U.S Regulates lock-up clutch pressure.
High Clutch Oil Pressure SW H/C.P/SW Detects high clutch supply oil pressure.
Low & Reverse Brake Oil Pressure SW L&R/B.P/SWDetects low & reverse brake supply oil pressure.
2-4 Brake Oil Pressure SW 2-4/B.P/SWDetects 2-4 brake supply oil pressure.
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Page 4276 of 6020
CONSTRUCTION AND FUNCTION 7A1-37
COMPONENT AND THEIR OPERATING CONDITION
Clutch Brake Solenoid Pressure Switch
Select
lever
position
Gear
position
Gear Shift
Lock- up
L/C
H/C
R/C
L/O.C
L&R/B
2-4/B
L/C.S
H/C.S
L&R/ B.S
2-4/
B.S
L/U.S H/
C.P/ SW L&R/
B.P/SW 2-4
B.P/ SW
P - -
R Reverse -
N - -
1st
2nd
3rd
D
4th
1st
2nd
3rd
3
4th(*1)
1st
2nd
3rd(*1)
2
4th(*1)
1st
2nd(*1)
3rd(*1)
L
4th(*1)
*1: Shifting the select lever to manual position at high speed, the transmission may hold the gear position
until vehicle speed get down to certain speed to prevent engine overrun.
- Engaged or operated
- Operative when accelerating
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Page 4277 of 6020
7A1-38 CONSTRUCTION AND FUNCTION
P Position
Although the driving force of the input shaft is transmitted to the rear sun gear and reverse & high clutch
drum, the driving force is not transmitted to the output shaft since all of the clutches and brakes are not
engaged. Therefore, the vehicle can move in this condition. However, since the output shaft is mechanically
locked with the parking pawl, the rear planetary carrier and front internal gear are locked. For this reason, the
vehicle does not move.
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Page 4278 of 6020
CONSTRUCTION AND FUNCTION 7A1-39
N Position
Although the driving force of the input shaft is transmitted to the rear sun gear and reverse & high clutch
drum, the driving force is not transmitted to the output shaft, as all of the clutches and brakes are not
engaged. Therefore, the vehicle can move at this condition.
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Page 4279 of 6020
7A1-40 CONSTRUCTION AND FUNCTION
Reverse Gear in Position
The driving force from the input shaft is transmitted to the rear sun gear and reverse & high clutch drum. In the R
position, the reverse clutch is engaged and the driving force is transmitted to the front sun gear and rotates it
clockwise. The low & reverse brake is also engaged and the front planetary carrier is fixed so that the front pinion
gear does not rotate clockwise, but can rotate counterclockwise. As a result, the output shaft rotates
counterclockwise and the vehicle goes backwards.
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Page 4280 of 6020

CONSTRUCTION AND FUNCTION 7A1-41
1st Gear in D, 3, 2 Position
The driving force from the input shaft is transmitted to the rear sun gear and reverse & high clutch drum. As
the low clutch is engaged, the movement of the rear internal gear is restricted. Since the low one-way clutch
acts at the same time, counterclockwise rotations of the rear internal gear are locked. As a result, the driving
force transmitted to the rear sun gear rotates the rear planetary carrier clockwise, then the rotation speed is
decreased and multiple force is transmitted to the output shaft.
When decelerating, the rotating speed of the rear planetary carrier (rear pinion gear) is higher than that of the
rear sun gear and the rear internal gear attempts to rotate clockwise. At this time, the low one-way clutch
does not act but races, and therefore the rear internal gear rotates clockwise. The reverse torque from the
driving shaft is not transmitted to the engine side and the engine brake does not act.
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ISUZU KB P190 2007