2007 ISUZU KB P190 Workshop Repair Manual

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Page 4561 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4-84 UNIT REPAIR (JR405E)
SERVICE STANDARD (Cont’d)
Number of coils 4.8
Outside diameter mm (in) 11.2 (0.441)
Free length mm (in) 22.3 (0.878)
Return spring
Linear diameter mm (in) 1.1

Page 4562 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (JR405E) 7A4-85
SPECIAL SERVICE TOOL
ILLUSTRATION PART NO. PART NAME

5-8841-0841-0

Holding Fixture

5-8840-0003-0

Holding Fixture Base

5-8840-2764-0

Page 4563 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4-86 UNIT REPAIR (JR405E)
ILLUSTRATION PART NO. PART NAME

5-8840-2763-0

Inhibitor Switch Set Plate

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ISUZU KB P190 2007

Page 4564 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Section 7B Manual Transmission MSG......................................................................... 4613 PAGE
Section 7B1 M

Page 4565 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-1
SECTION 7B
MANUAL TRANSMISSION (MSG)
TABLE OF CONTENTS
PAGE
Main Data and Specifications ..................................................................................... 7B

Page 4566 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-2 MSG MODEL
MAIN DATA AND SPECIFICATIONS
Transmission type Fully synchronized 5-forward gears with a constant
mesh type reverse gear.

Transmission Control Direct control with the gear

Page 4567 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-3
GENERAL DESCRIPTION

The MSG type transmission is fully synchronized 5-speed unit with blocking ring type synchronizers and a constant
mesh type reverse gear.
The unit consists

Page 4568 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-4 MSG MODEL
TORQUE SPECIFICATION
STANDDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N⋅m (kgf ⋅m/lb ⋅ft)

7B-4 MSG MODEL
TORQUE SPECIFICATION
STANDDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N⋅m (kgf ⋅m/lb ⋅ft)
Strength 4.8/4T 7T 8.8 9.8/9T
Class Refined Non-Refined
Bolt Identifi-
cation

Bolt
Diameter ×
××
×

Pitch (mm)
No mark-

M6 × 1.0 6 (0.6 / 52 lb.in) 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) -
M8 × 1.25 13 (1.3 / 113
lb.in) 17 (1.7 / 12)
20 (2.0 / 14) 24 (2.4 / 17)
M10 × 1.25 27 (2.8 / 20) 37 (3.8 / 27) 42 (4.3 / 31) 50 (5.1 / 37)
M12 × 1.25 61 (6.3 / 45) 76 (7.8 / 56) 87 (8.9 / 64) 95 (9.7 / 70)
M14 ×1.5 96 (9.8 / 71) 116 (11.8 / 85) 133 (13.6 / 98) 142 (14.5 / 105)
M16 × 1.5 130 (13.3 / 96) 170 (17.3 / 125) 193 (19.7 / 143) 200 (20.4 / 148)
M18 × 1.5 188 (19.2 / 139) 244 (24.9 / 180) 278 (28.3 / 205) 287 (29.3 / 212)
M20 × 1.5 258 (26.3 / 190) 337 (34.4 / 249) 385 (39.3 / 284) 396 (40.4 / 292)
M22 × 1.5 332 (33.9 / 245) 453 (46.3 / 335) 517 (52.7 / 381) 530 (54.1 / 391)
M24 × 2.0 449 (45.8 / 331) 570 (58.2 / 421) 651 (66.3 / 480) 692 (70.6 / 511)
* M10 × 1.5 26 (2.7 / 20) 36 (3.7 / 27) 41 (4.2 / 30) 48 (4.9 / 35)
* M12 × 1.75 57 (5.8 / 42) 71 (7.2 / 52) 80 (8.2 / 59) 89 (9.1 / 66)
* M14 × 2.0 89 (9.1 / 66) 110 (11.2 / 81) 125 (12.7 / 92) 133 (13.6 / 98)
* M16 × 2.0 124 (12.7 / 92) 162 (16.5 / 119) 185 (18.9 / 137) 191 (19.5 / 141)
Flange Bolt M6 × 1.0 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) 9 (0.9 / 78 lb.in) -
M8 × 1.25 15 (1.5 / 11) 19 (1.9 / 14) 22 (2.2 / 16) 26 (2.7 / 20)
M10 × 1.25 31 (3.2 / 23) 41 (4.2 / 30) 47 (4.8 / 35) 56 (5.7 / 41)
M12 × 1.25 69 (7.0 / 51) 85 (8.7 / 63) 97 (9.9 / 72) 106 (10.8 / 78)
M14 × 1.5 104 (10.6 / 77) 126 (12.8 / 93) 144 (14.6 / 106) 154 (15.7 / 114)
M16 × 1.5 145 (14.8 / 127) 188 (19.2 / 139) 214 (21.8 / 158) 221 (22.5 / 163)
M18 × 1.5 - - - -
M20 × 1.5 - - - -
M22 × 1.5 - - - -
M24 × 2.0 - - - -
* M10 × 1.5 30 (3.1 / 22) 40 (4.1 / 30) 46 (4.7 / 34) 54 (5.5 / 40)
* M12 × 1.75 64 (6.5 / 47) 78 (8.0 / 58) 89 (9.1 / 66) 99 (10.1 / 73)
* M14 × 2.0 97 (9.9 / 72) 119 (12.1 / 88) 135 (13.8 / 99.7) 144 (14.7 / 107)
* M16 × 2.0 137 (14.0 / 101) 178 (18.2 / 132) 203 (20.7 / 132) 210 (21.5 / 155)

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.

FLARE NUTS

Pipe diameter mm (in) Torque N ⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m/lb ⋅
⋅⋅
⋅
ft) Pipe diameter mm (in) Torque N ⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m/lb ⋅
⋅⋅
⋅
ft)
4.76 (0.187) 16 (1.6 / 12) 10.00 (0.394) 54 (5.5 / 40)
6.35 (0.250) 26 (2.7 / 20) 12.00 (0.472) 88 (9.0 / 65)
8.00 (0.315) 44 (4.5 / 33) 15.00 (0.591) 106 (10.8 / 78)
Standard Hex.
Head Bolt

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