2007 ISUZU KB P190 Workshop Repair Manual

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ISUZU KB P190 2007  Workshop Repair Manual SHIFT ON THE FLY SYSTEM  4C2-7 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
412RS026
Inner Shaft Run-Out 
W ith both end centers supported, rotate the shaft slowly
and measure deflection with a dial gauge.  
Inne

Page 586 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4C2-8  SHIFT ON THE FLY SYSTEM 
   
 
 
 
RTW 440SH000201
 Clutch Gear 
Visual Check  
Check and see the there is not wear, damage, crack, o
r
any other abnormality in the clutch gear. 
Functional Che

Page 587 of 6020

ISUZU KB P190 2007  Workshop Repair Manual SHIFT ON THE FLY SYSTEM  4C2-9 
   
 
 
RTW 440SH000601
   
 
 
 
 
 
 
 
 
RTW 440SH000801
Dimension Check  
Measure illustration sized A, B, and C 
Limit mm (in) 
 
A 64.3  (2.53) 
B 6.7 (0.26) 
C 6

Page 588 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4C2-10  SHIFT ON THE FLY SYSTEM 
   
 
 
 412RS044
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 13. Inner Shaft Bearing 
•  Place a new snap ring in inner shaft.  
•   Force a new inner shaft bearin

Page 589 of 6020

ISUZU KB P190 2007  Workshop Repair Manual SHIFT ON THE FLY SYSTEM  4C2-11 
   
 
 
 
 
 
5. Actuator  •  Clean the actuator contact surface with the housing.  
•  
Apply liquid gasket to the contact surface on the 
actuator side. 
•   A

Page 590 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4C2-12  SHIFT ON THE FLY SYSTEM 
Torque Specifications  N⋅
⋅⋅ 
⋅
m (kgf ⋅
⋅⋅
⋅
m / lb ⋅
⋅⋅
⋅
ft) 
   
 
 
 
 
 
 
RTW 440LF001501 
 
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU

Page 591 of 6020

ISUZU KB P190 2007  Workshop Repair Manual SHIFT ON THE FLY SYSTEM  4C2-13 
SPECIAL SERVICE TOOL 
ILLUSTRATION  PART NO.  PART NAME 
 
 5-8840-0007-0 
( J-8092 )  Grip 
 
  5-8840-2407-0 
( J-41693 )  Installer: Oil seal 
 
  5-8840-24

Page 592 of 6020

ISUZU KB P190 2007  Workshop Repair Manual BRAKE S 5
SECTI ON 5  
BRAKE S 
TA BLE OF CONTENTS 
Section 5A  Brake Control System ................................................................. ..................... 593 
Section 5B Anti-Lock B