2007 ISUZU KB P190 Workshop Repair Manual

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Page 3753 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Exhaust System – V6 Page 6F – 5

Service Notes
1. Vehicles fitted with catalytic converters should not be operated with leaded petrol. Lead will contaminate
the ceramic monolith.
2. Do not

Exhaust System – V6 Page 6F – 5

Service Notes
1. Vehicles fitted with catalytic converters should not be operated with leaded petrol. Lead will contaminate
the ceramic monolith.
2. Do not drop the catalytic converter as it will damage the ceramic monolith.
3. Replace the catalytic converter if it is damaged.
4. Do not allow water, oil or fuel to enter the converter as the ceramic monolith will be contaminated.
5. Do not use engine and/or fuel additives unless approved by General Motors. Many additives contain phosphorous that will contaminate the ceramic monolith.
6. The vehicle must not be started by pushing or towing, as unburned fuel could reach the catalytic converter and destroy the ceramic monolith. Always use jumper leads to start a vehicle that has a flat or
defective battery.
7. W hen carrying out a compression test, for V6 engines use Tech 2 to ensure the output control Engine Compression Test is set to enable, refer to 6A1 Engine Mechanical. This prevents fuel injection and
ignition during engine cranking.
8. Do not drive the vehicle with the engine misfiring or with any of the spark plug leads disconnected, as the catalytic converter will overheat.
9. Do not coast downhill with the engine misfiring or with any of the spark plug leads disconnected.
10. The catalytic converter is serviceable as part of the front exhaust assembly only. Refer to the service operations in this section for details of front exhaust pipe assembly removal and reinstallation.
11. The exhaust flange gaskets must be replaced whenever a new exhaust pipe, muffler or catalytic converter is installed.
1.3 WARNING, CAUTION and NOTES
This Section contains various W ARNINGS, CAUTIONS and NOTE statements that you must observe carefully to reduce
the risk of death or injury during service, repair procedures or vehicle operation. Incorrect service or repair procedures
may damage the vehicle or cause operational faults. W ARNINGS, CAUTION and NOTE statements are not exhaustive.
HOLDEN LTD can not possibly warn of all the potentially hazardous consequences of failure to follow these instructions.
1.1 Definition of WARNING, CAUTION and NOTE Statements

Diagnosis and repair procedures in this Section contain both general and specific W ARNING, CAUTION and NOTE
statements. HOLDEN LTD is dedicated to the presentation of service information that helps the technician to diagnose
and repair the systems necessary for proper operation of the vehicle. Certain procedures may present a hazard to the
technician if they are not followed in the recommended manner. W ARNING, CAUTION and NOTE statements are
designed to help prevent these hazards from occurring, but not all hazards can be foreseen.
WARNING defined
A W ARNING statement immediately precedes an operating procedure or maintenance practice which, if not correctly
followed, could result in death or injury. A W ARNING statement alerts you to take necessary action or not to take a
prohibited action. If a W ARNING statement is ignored, the following consequences may occur:
• Death or injury to the technician or other personnel working on the vehicle,
• Death or injury to other people in or near the workplace area, and / or
• Death or injury to the driver / or passenger(s) of the vehicle or other people, if the vehicle has been improperly
repaired.
CAUTION defined
A CAUTION statement immediately precedes an operating procedure or maintenance practice which, if not correctly
followed, could result in damage to or destruction of equipment, or corruption of data. If a CAUTION statement is
ignored, the following consequences may occur:
• Damage to the vehicle,
• Unnecessary vehicle repairs or component replacement,

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ISUZU KB P190 2007

Page 3754 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Exhaust System – V6 Page 6F – 6

• Faulty operation or performance of any system or component being repaired,
• Damage to any system or components which depend on the proper operation of

Page 3755 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Exhaust System – V6 Page 6F – 7

2 Front and Centre Exhaust Pipe

Figure 6F– 4
1 Front Exhaust Flange Nuts
2 Front O2 Sensor
3 Three Way Catalytic Converter RH side
4 Rear O2 Sens

Page 3756 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Exhaust System – V6 Page 6F – 8

NOTE:
• Support the exhaust system at all times.

• Clean the threads of the attaching bolts, nuts,
studs and flanges with a suitable cleaning
solve

Page 3757 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Exhaust System – V6 Page 6F – 9

3 Silencer and Rear Exhaust Pipe

Figure 6F– 5
1 Centre Exhaust Pipe
2 Exhaust Flange Bolts
3 Exhaust Flange Nuts 4 Exhaust Silencer Mounting Rubb

Page 3758 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Exhaust System – V6 Page 6F – 10

4 Torque Wrench Specifications
..................................................................................................................... Nm
Fron

Page 3759 of 6020

ISUZU KB P190 2007 Workshop Repair Manual SECTION 7
TRANSMISSION
TA BLE OF CONTENTS
TRANSMISSION 7
A UTO MATIC TR ANS MISSIO N 4 L 60 E
TRANSMISSION AW30-40LE MODEL
TRANSMISSION JR405E MODEL
MANUAL TRANSMISSION MSG MUA MUX MODELS
CLUTCH

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ISUZU KB P190 2007 Workshop Repair Manual Section 7C1 General Information ................................................................................. 3761 PAGE
Section

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