2007 ISUZU KB P190 Workshop Repair Manual

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Page 4177 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4–42 UNIT REPAIR (AW30–40LE) OD Planetary Gear and OD Direct Clutch Assembly (C–0) Disassembled View RTW77ALF000901 EndOFCallout Legend(1) Thrust bearing (2) OD direct clutch assembly (3) O-r

Page 4178 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–43 Disassembly 1. Check operation of one-way clutch.Hold the OD direct clutch drum and turn the input shaft. The input shaft should turn freely clockwise and should lo

Page 4179 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4–44 UNIT REPAIR (AW30–40LE) 5. Remove snap ring from clutch drum. 252L100006 6. Remove flange, two discs and two plates. 7. Place special tool on the spring retainer and compress the return sp

Page 4180 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–45 12. Remove snap ring. 252RY00022 13. Remove ring gear flange from OD planetary ringgear. 252RY00023 14. Remove the Race. 15. Remove snap ring, using screwdriver. 252

Page 4181 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4–46 UNIT REPAIR (AW30–40LE) 18. Remove the thrust washer. Inspection and Repair 1. Check discs.Using a micrometer, measure the thickness of the discs. Minimum thickness: 2.04 mm (0.0803 in) If

Page 4182 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–47 5. Check OD planetary gear bushing.Using a dial indicator, measure the inside diameter of replace the OD planetary gear bushing. Maximum inside diameter: 11.27 mm (

Page 4183 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4–48 UNIT REPAIR (AW30–40LE) 4. Install retaining plate, then install snap ring, using ascrewdriver. 252RY00024 5. Coat the race with petroleum jelly and install it to theplanetary gear. Race d

Page 4184 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–49 8. Install the race and bearing asm onto the ODplanetary ring gear. Race and bearing asm diameter (Reference) RTW37ASH001101 9. Coat new O-rings with ATF and instal
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