2007 ISUZU KB P190 Workshop Repair Manual

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-43 
 
 
Inspection 
Sealing surfaces for plane surface, guides, sliding and bearing  
points for wear-see operation “Cylinder Head. Overhaul”.  
 
 
 
Installation

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ISUZU KB P190 2007  Workshop Repair Manual 6A-44 ENGINE MECHANICAL (C24SE) 
 
  
 
 
 
  
 
 
Valve, Grind 
Valves can be reused once or twice after regrinding-only if  
there are no crater-like burns on the valve cone. 
Excessive grinding can

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-45 
 
 
 
  
 Valve Seating, Mill 
Place cylinder head on block of wood. 
Inlet and exhaust, Guide Drift and Valve Seat Cutter 5-8840-
2593-0. 
Valve seat-45 °, side face

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ISUZU KB P190 2007  Workshop Repair Manual 6A-46 ENGINE MECHANICAL (C24SE) 
 
 
 
  
 
Inspection 
Check contact pattern ( I) on valve seat and in cylinder head. 
 
Clean 
Valves, valve guides, cylinder head. 
 
Flywheel 
 
Removal 
  1.  Remo

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-47 
 
Starter Ring Gear (Manual Transmission) 
Removal 
  1.  Remove flywheel according to the corresponding operation. 
  2.  Drill starter ring gear underneath tooth gap

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ISUZU KB P190 2007  Workshop Repair Manual 6A-48 ENGINE MECHANICAL (C24SE) 
  Seal Ring, Crankshaft  
(Oil Pump Housing) 
 
Removal 
  1.  Remove toothed belt rear cover according to the 
corresponding operation. 
  2.  Remove sealing ring by

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-49 
 
  
  
 
 
 
 
Reassembly 
Reassemble clutch assembly.  
 
Disassembly 
Disassemble clutch assembly to flywheel using 5-8840-2634-0
 
Torque Angle-Method 
Clutch asse

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ISUZU KB P190 2007  Workshop Repair Manual 6A-50 ENGINE MECHANICAL (C24SE) 
  
Clean 
Sealing surfaces.  
 
 
  
 
 
013RW 004 
  
 
 
 
  
 
 
  
 
 
Installation 
  1.  Apply a bead of Sealing Compound, TB120TC or  eguivalent to joint of oil